User Manuals: Plockmatic BM500 Modular Booklet Maker

Manuals and User Guides for Plockmatic BM500 Modular Booklet Maker. We have 1 Plockmatic BM500 Modular Booklet Maker manual available for free PDF download: Service Manual

Plockmatic BM500 Service Manual

Plockmatic BM500 Service Manual (968 pages)

Brand: Plockmatic | Category: Booklet makers | Size: 39.65 MB

Table of Contents

1 Installation Procedure

7
- Table of Contents
  7
- Unpacking Instruction
  
  9
  - AF602/VF602 Feeder
    9
  - CST Module
    13
  - BM3035 / BM3050 Booklet Maker
    20
  - Squarefold Module
    23
  - Trimmer Module
    25
  - BST 4000-1 Belt Stacker Module
    27
- Installation Requirements
  
  29
  - Minimum Space Requirements
    29
  - Power Requirements
    30
  - Pre Installation Information
    30
  - Tools
    30
- Installation Precautions
  
  31
- AF602/VF602 Installation
  
  32
  - Accessory Check
    32
  - Removal of Covers
    33
  - Height Adjustment
    34
  - Wide Paper Supports (VF602 Only)
    34
  - Connectors
    35
  - Re-Mounting Covers
    35
  - Calibration
    35
  - Downstream Docking to BM
    35
- CST Installation
  
  36
  - Accessory Check
    36
  - Installation Procedure
    36
  - Docking CST with AF602
    39
- BM3050 Upgrade Kit
  
  40
  - Installation Procedure
    40
- BM3050 Installation
  
  41
- Square Fold Module Installation
  
  44
  - Accessory Check
    44
  - Installation Procedure
    44
- Trimmer Module Installation
  
  47
- Belt Stacker Installation
  
  51
- BST4000-1 Belt Stacker Installation
  
  52
  - Installation Procedure
    52
- Cables, Plugs and Jumpers
  
  58
- After Switching on the Power
  
  63
- Checking the Installation
  
  65
  - System Alignment
    65
  - Adjusting/Checking the CST Bleed Trim
    68
  - Checking the CST Crease
    69
  - Checking the Booklet Maker
    70
  - Checking the Square Fold
    71
  - Checking the Trimmer
    71
2 Preventive Maintenance (Pm)

73
- Booklet Maker
  74
- Preventive Maintenance (Pm)
  74
- Square Folder
  76
- Trimmer
  76
- Crease Side Trimmer
  78
- Af602
  79
- Vf602
  81
3 Repairs and Adjustments (Rep and Adj)

84
4 Troubleshooting (Rap)

400
5 Service Tables (Gp)

846
- GP 1 Entering Service Mode
  848
- Service Tables (Gp)
  848
- GP 2 Resetting / Changing the Service Mode Password
  849
- GP 3 Diagnostics
  850
- GP 4 Check Motors / Solenoids / Sensors
  851
- GP 6 Voltmeter
  859
- GP 7 Dead Cycle
  862
- GP 8 Not in Use
  862
- GP 9 Not in Use
  862
- GP 10 NVM Values
  863
- GP 11 BM Fold Delay
  867
- GP 12 BM Paper Size Reset
  867
- GP 13 Trimmer Service (Trimmer Module)
  870
- GP 14 Not in Use
  870
- GP 15 SQF Service Adjust Stop Gate (Square Folder Module)
  871
- GP 16 Counters
  871
- GP 19 Update Software
  873
- GP 20 NVM Reset
  876
- GP 21 BM Calibrate Transport Pressure
  878
- GP 22 Cheat Trimmer Cover 15Min
  878
- GP 23 BM and CST Printer Interface Check
  878
- GP 24 SQF Adjust Mode
  879
- GP 25 Trimmer. Adjustment, Compressor Air Stream Trim Waste Kit
  879
- GP 26 30Vdc PSU (Power Supply SP-750-27) LED
  880
- GP 27 12 VDC PSU (Power Supply RS-35-12) LED
  880
- GP 28 PCB Printer Interface PCB "E" Leds
  881
- GP 29 MD6DC PCB Leds
  881
- GP 30 Controller PCB "A" Leds and Test Points
  882
- GP 31 MD6DC PCB Test Points
  882
- GP 32 4IN 4OUT PCB "J" Leds
  883
- GP 33 Addon PCB "F" Testpoints
  884
- GP 34 Set Size Guide
  885
- GP 35 Tag Matrix and Serial Plate Location BM
  886
- GP 36 Tag Matrix and Serial Plate Location Trimmer
  887
- GP 38 Tag Matrix and Serial Plate Location CT
  888
- GP 40 Interlock Cheater Location
  889
- GP 41 CST CPU / Controller PCB "A" Leds
  890
- GP 42 CST Solenoid Driver PCB "B" Leds
  890
- GP 43 CST Stepper Motor Driver
  891
- GP 44 CST PCB Printer Interface, PCB "F" Leds
  891
- Gp 45 Cst I/O 4In4Out Pcb "G
  892
- GP 46 CST CPU / Controller PCB "A" Test Points
  892
- GP 47 CST MD3DC Solenoid Driver PCB "B" Test Points
  893
- GP 48 CST Stepper Motor Driver
  893
- GP 49 CST Controller PCB CPU "A
  894
- Gp 50 Cst Pcb Md3Dc "B
  895
- Gp 51 Cst Pcb Md1Sm "C
  895
- Gp 52 Cst Pcb Md1Sm "D
  896
- Gp 53 Cst Pcb Md1Sm "H
  896
- Gp 54 Cst Pcb Md1Sm "J
  897
- Gp 55 Pcb Cpu App 32 "A" Af602/Vf602
  898
- GP 56 PCB CPU APP 32 "H" (Upper Bin) AF602/VF602
  898
- Gp 57 Pcb Cpu App 32 "L" Af602/Vf602
  899
- GP 58 PCB M21 "K" (Upper bin M101) AF602/VF602
  899
- GP 59 PCB M21 "O" (Lower Bin) AF602/VF602
  900
- Service Tables (GP)
  901
6 Detailed Description

904
- BM3050 Principle of Operation
  905
- Detailed Description
  905
- Infeed/Handfeed Unit
  905
- Infeeder
  905
- Paper Infeed to Bookletmaker
  905
- Parts Component List
  905
- Stapler and Staple Stop Gate Modules
  906
- Pre-Fold Transport Module
  907
- Folding Module
  908
- Belt Stacker Module
  909
- Af602
  912
- Vf602
  913
- Cr3050
  914
- Cst
  914
  - Specifications
    922
  - Booklet Maker
    922
  - Trimmer
    923
  - Square Folder
    923
  - Cst
    924
  - AF602 Air Feeder / VF602 Vacuum Feeder
    925
  - Booklet Quality Specification
    926
  - Set Size Guide
    927
  - Wiring
    929
  - BM3050 Booklet Maker Including Cover Feeder
    929
  - BM-SQF Square Folder
    930
  - BM-TR Trimmer
    931
  - BM-CST Rotator Creaser Trimmer
    932
  - Bm-Cr
    933
  - BST4000-1 High Capacity Stacker
    934
  - AF602 Feeder
    935
  - VF602 Feeder
    936
9 Booklet Quality (Bq)

938

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