Plane-Power ES-6024D Manuals

Manuals and User Guides for Plane-Power ES-6024D. We have 1 Plane-Power ES-6024D manual available for free PDF download: Maintenance Manual

Plane-Power ES-6024D Maintenance Manual

Plane-Power ES-6024D Maintenance Manual (78 pages)

Aircraft Alternator

Brand: Plane-Power | Category: Aircrafts | Size: 3 MB

Table of Contents

Table of Contents
3
Airworthiness Limitations
11
Airworthiness Limitations Statement
11
General Information
11
Life Limits
12
Chapter 1 - Introduction

13
- General Information
  13
- General Specification (Manual)
  14
- How to Use the Manual
  14
- Measurements
  15
- Units of Measure
  15
- Abbreviations
  16
- Definitions
  16
- Disposal
  18
- Model Identification
  18
- Serial Number Identification
  18
- Warranties
  18
Chapter 2 - Description of Operation

19
- Description
  19
- General
  19
- Operational Data
  20
- Dimensions
  20
- Basic Component Description
  33
- Technical Purpose
  33
- Physical Detail
  34
- Theory of Operation
  35
- Self Excitation Description
  35
- Operational Data
  36
Chapter 3 - Troubleshooting

37
- General
  37
- Procedure
  37
- Alternator Drive Coupling Troubleshooting
  44
- Alternator Belt Troubleshooting
  44
Chapter 4 - Check

47
- General
  47
- Inspection Checks
  47
Chapter 5 - Inspection & Testing

49
- General
  49
- Equipment
  49
- Precautions
  50
- Inspection
  50
- Arc Marks on Terminals (Visual Inspection)
  50
- Bearing Inspection (for Troubleshooting Purposes)
  50
- Field Circuit Open or Ground Test Procedure
  51
- Mounting Hardware
  51
- Insulators (Washers and Spacers)
  51
- Brush Holder, Brushes and Springs
  51
- Pulley Run out Check
  52
- Alternator Bench Testing
  52
- Alternator Output Test Conditions
  52
- Ventilation
  52
- Order of Tests
  53
- Test Setup
  53
- Alternator Self Excitation Test (-5 & -5LS Only)
  55
Chapter 6 - Maintenance

61
- General
  61
- Bi-Annual Maintenance
  61
- Torque Information
  62
- Alternator Drive Coupling Inspection & Maintenance
  62
- Alternator Belt & Pulley Inspection & Maintenance
  64
- Removal from the Aircraft (Belt Drive)
  65
- Exterior Cleaning (Direct Drive or Belt Drive)
  67
- Brush Removal and Installation
  68
- Removal
  68
- Installation
  68
- Through Bolts
  68
- Terminal Hardware Removal and Installation
  70
- Removal
  70
- Installation
  70
- Materials
  72
- Applying Safety Wire
  74
- Applying Safety Cable
  74
- Installation on the Aircraft (Gear Drive)
  74
- Installation on the Aircraft (Belt Drive)
  74
- Special Conditions
  75
- Sudden Engine Stoppage (Gear Drive)
  75
- Sudden Engine Stoppage (Belt Drive)
  75
- Lightning Strike
  76
- Storage and Shelf Life
  77
- Storage
  77
- Shelf Life
  77

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