Piranha C404 Manuals

Manuals and User Guides for Piranha C404. We have 1 Piranha C404 manual available for free PDF download: Safety, Operation And Maintenance Manual

Piranha C404 Safety, Operation And Maintenance Manual

Piranha C404 Safety, Operation And Maintenance Manual (161 pages)

Plasma Cutting System

Brand: Piranha | Category: Cutter | Size: 9 MB

Table of Contents

Table of Contents

3
- Chapter 1: INTRODUCTION
  
  7
  - About Piranha
    7
  - Contact Information
    7
- Chapter 2: SAFETY
  
  8
  - Introduction
    8
  - Safety Symbols Used in the Manual
    8
  - All Users
    9
    
    Supervisors
    9
    
    Maintenance Personnel
    10
    
    Operator
    11
  - Personal Protection
    12
    
    Eye Protection
    12
    
    Noise
    13
  - Safety Devices
    14
  - Risk of Electric Shock
    15
    
    Input Connections
    15
    
    Grounding
    16
  - Fumes and Air Contamination
    17
    
    Air Contamination
    17
    
    Toxic Fumes
    17
    
    Metal Dust
    18
    
    Metal Fumes
    18
    
    Internal Ventilation System
    19
  - Fire, Explosion, and Burn Prevention
    20
    
    Hot Surfaces
    20
    
    Heat
    21
    
    Sparks
    21
    
    Burn Prevention
    22
    
    Cutting Aluminum on a Water Table
    22
  - Light and Radiant Energy
    23
  - Compressed Gas Equipment
    24
    
    Cylinders
    24
    
    Pressure Regulators
    24
    
    Hoses
    25
  - Additional Safety Information
    26
- Chapter 3: SPECIFICATIONS
  
  28
  - Machine View
    29
: Installation

31
- Chapter 4: INSTALLATION
  
  31
  - Introduction and Checklist
    31
  - Prior to Receiving
    33
    
    Floor Condition
    33
    
    Space/Location/Weights
    33
  - Find Location with Space and Floor Condition Requirements
    33
  - Electrical Services
    35
    
    CNC Control
    35
    
    Earth Ground
    35
    
    Plasma System
    35
  - Electrical
    35
    
    CNC Control: a Dedicated 230V / 30A Single Phase Service
    35
    
    Plasma System: Electrical Box
    35
  - Compressed Air & Gas
    36
    
    Air
    36
    
    Air Connection Requirements
    36
    
    Buy Dryer and Filter if Needed
    36
    
    Gas Supply Requirements
    36
    
    Option A: Air Dryer Unit
    36
    
    Option B: Three-Stage Filter System
    36
    
    Supply Requirements
    36
  - Fumes & Smoke Extraction Plan
    37
    
    Exhaust Fan
    37
    
    Water Table
    37
  - Fume/Smoke Extraction Plan (if Applicable)
    37
    
    Water Table Only: Purchase Additive (Optional)
    37
  - Fill the Table with Water and Additive if Applicable
    37
  - Prepare Tools and Equipment
    38
    
    Required Equipment/Tools
    39
    
    After Receiving
    40
    
    Check Invoice with Shipment
    40
    
    Inspect for Shipping Damage
    40
    
    Unload the Machine
    40
    
    Unloading
    40
    
    Lifting with Crane (Recommended)
    41
    
    Lifting with a Forklift
    43
    
    Unpack the Machine
    46
    
    Unpacking
    46
    
    Installing Covers (5' X 10' Only)
    47
    
    Installing Covers (if Applicable)
    47
    
    Leveling
    48
    
    Air to Machine
    50
    
    Electrical Connection CNC Control
    50
    
    Machine and CNC Connections
    50
    
    Pneumatic Connection Requirements
    50
    
    Electrical to CNC Control
    51
    
    For Hypertherm Powermax Plasma System Furnished by Piranha
    53
    
    For Units with a Hypertherm Powermax Plasma System
    53
    
    Plasma Connection
    53
    
    Plasma Power Supply Connections
    53
    
    For Hypertherm Powermax Power Supply Not Purchased from Piranha
    55
    
    To Install a Hypertherm Powermax Power Supply, Not
    55
    
    First Time Power on
    59
- Chapter 5: OPERATIONS
  
  60
  - Operator's Panel
    60
  - CNC Control Navigation
    61
  - Using the Torch Height Control
    63
  - Operating Start Guide
    64
    
    Powering the Machine on and Sending to Machine Home
    66
    
    Prepare the Plasma Power Supply and Torch
    69
    
    Setting the Torch Height Controller
    71
    
    Setting Pierce Delay Time
    73
    
    Adjusting Speeds
    74
    
    Methods of Loading Programs
    76
    
    Editing and Saving Files
    82
    
    Verify Program with View
    84
    
    Set Program Zero
    86
    
    Verify Program Size on Material with Outline
    87
    
    Setting Kerf Offset (Optional)
    88
    
    Automatic Operation
    89
    
    Stopping the Machine
    90
  - Active Functions
    91
  - Restarting a Cut
    92
    
    Background Information on Restarting
    92
    
    Cycle Stop
    93
    
    Using Section to Restart
    94
    
    Break Point Resume
    96
  - Trim Cuts
    98
  - Finding Correct Arc Voltage When Cutting Copper
    100
  - Test Mode (Dry Run)
    102
  - Other Functions
    103
    
    Rotate
    103
  - Nesting
    104
  - Database
    107
- Chapter 6: PROGRAMMING
  
  108
  - Programming Codes
    110
    
    G Codes
    110
    
    M Codes
    111
- Chapter 7: MAINTENANCE
  
  112
  - Error Code List
    115
  - Machine Setup Parameters
    116
  - Initial Settings - Microstep Torch Height Control
    118
  - Inputs and Outputs
    119
  - Procedure - Setting Machine Zero
    120
  - Updating Control Software Procedure
    123
  - Squaring the Machine Procedure
    124
    
    Adjust the Squareness
    124
    
    Determine How Much out of Square the Machine Is
    124
  - Troubleshooting Guide
    129
- Chapter 8: PARTS MANUAL
  
  132
  - Automatic Height Control Assembly
    132
  - Y-Axis Drive Assembly
    134
  - Air and Water Inlet
    135
  - X-Axis Drive Assembly
    136
  - Electrical Cabinet
    137
  - Electrical Cabinet
    138
  - Miscellaneous Parts
    139
- Chapter 9: ELECTRICAL DIAGRAM
  
  141
  - Machines Without Pipe Cutter
    141
  - Machines with Pipe Cutter
    142
- Chapter 10: PIPE CUTTING ATTACHMENT (Optional)
  
  143
  - Components
    144
  - After Receiving
    146
  - Unloading
    146
    
    Lifting with Crane (Recommended)
    147
  - Operation and Programming
    153
    
    Switching from Plate-Cutting to Pipe-Cutting
    153
    
    Programming the Pipe Cutter
    156
    
    Switching from Pipe-Cutting to Plate-Cutting
    157
- Chapter 11: APPENDIX A - REVISIONS to the MANUAL
  
  160

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