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WARRIOR II PA-28-161 1995
Piper WARRIOR II PA-28-161 1995 Manuals
Manuals and User Guides for Piper WARRIOR II PA-28-161 1995. We have
1
Piper WARRIOR II PA-28-161 1995 manual available for free PDF download: Maintenance Manual
Piper WARRIOR II PA-28-161 1995 Maintenance Manual (585 pages)
AIRPLANE
Brand:
Piper
| Category:
Aircrafts
| Size: 12.02 MB
Table of Contents
Piper Cherokee Warrior Service Manual
9
Table of Contents
9
Section 2
17
II-I
22
Landing Gear System
39
Servicing Landing Gear
39
Oleo Struts
39
Servicing Oleo Struts
39
Filling Nose Gear Oleo Strut
41
Filling Main Gear Oleo Strut
41
Inflating Oleo Struts
43
Brake System
43
Servicing Brake System
43
Filling Brake Cylinder Reservoir
43
Draining Brake System
43
Tires
43
Servicing Tires
43
Power Plant
43
Servicing Power Plant
43
Induction Air Filter
43
Service Instructions (Inspection and Replacement)
45
Installation of Air Filter
45
Propeller
45
Servicing Propeller
45
Fuel System
45
Servicing Fuel System
45
Filling Fuel Tanks
45
Draining Fuel System
46
Electrical System
46
Servicing Electrical System
46
Lubrication
47
Oil System (Engine)
47
Servicing Oil System
47
Filling Oil Sump
47
Oil Screens (Suction)
48
Oil Filter (Full Flow)
48
Recommendations for Changing Oil
48
Lubrication Instructions
49
Application of Oil
49
Application of Grease
49
Winterization Plate
49
Lubrication Chart
49
Type of Lubricants
50
Corrosion Control
61
Form of Corrosion
61
Conditions Affecting Corrosion
61
Inspection
62
Corrosion Removal and Control
62
Areas Prone to Corrosion
64
Repainting
65
Product Listing for Urethane Enamel Aircraft Finish
65
Preparation of Epoxy Zinc Chromate Primer
66
Preparation and Application of Dupont Imron Urethane Enamel
66
Product Listing for Randolph Paint Finish
66
Preparation and Application of Zinc Chromate Primer
66
Finish Painting with Randolph Paint (B5420/D7784)
67
Repairs
67
Hose Clamp Tightening. (Initial Installation)
79
Maximum Distance between Supports for Fluid Tubing
80
Decimal/Millimeter Equivalents of Drill Sizes
81
Removal of Cherrylock Rivets
82
Standard Practice - Airframe
84
Inspection Report
89
Control Surface Travel and Cable Tension
154
Exhaust Gas Probe Installation
294
Figure Grid no
294
Rectifier and Heat Sink Assembly Removal
294
Removal of Drive End Head
294
Removal of Slip Ring End Bearing
294
Testing Chrysler Alternator Field Circuit
294
Testing Rotor for Grounds
294
Warrior III Instrument Cluster - Oil Temperature, Fuel Pressure, and Oil Pressure Gauge
294
Figure Grid no
295
Garrett Elt's Schematic
295
Installation of Rectifier End Shield Bearing
295
Lamar 28 VDC System Overvoltage Check
295
Narco ELT 10 Schematic (2816053 to 2816093)
295
Narco ELT 10 Schematic (Prior to S/N 2816053)
295
No Load Test Hookup
295
Removal of Rectifier End Shield Bearing
295
See Section XI. Electrical Charts and Wiring Diagram Index for 11-61 Thru
295
Testing Rotor for Open or Shorts
295
Fuel Quantity Gauge Resistance/Tolerance Values
296
Fuel Quantity Transmitter Calibration Tolerance
296
Fuel System Troubleshooting
296
Troubleshooting (Directional Gyro) Indicator
296
Troubleshooting Attitude Deviation Indicator
296
2C7 X-V. 2C8
296
Troubleshooting Magnetic Compass
296
VDC Fuel Quantity Gauge Resistance/Tolerance Value
296
VDC Fuel Quantity Gauge Tolerance Values
296
2A19 IX-V 2A21
296
Aluminum Tubing Torque
297
Compressor Misalignment and Idler Pulley Nominal Location
297
Compressor Oil Charge
297
Electrical Symbols (New Style)
297
Electrical Symbols (Old Style)
297
Refrigerant Temperature Pressure
297
System Vacuum
297
Troubleshooting Air Conditioner
297
Troubleshooting Air Conditioner System
297
Transmitter/Fuel Gauge Tolerances
306
Troubleshooting Vacuum System
331
Troubleshooting Vertical Speed Indicator
343
Troubleshooting Pitot/Static Tubes and Airspeed Indicator
346
Troubleshooting PA-28-151, Warrior and PA-28-161, Warrior
351
Warrior III Fuel Quantity Gauge
356
Section 3
365
Exploded View of Prestolite and Electrosystems Alternators
387
Lamp Bank Load
388
Removal of End Head Bearing
390
Testing Rotor for Shorts
390
Installation of Bearing
392
Slip Ring End Bearing Assembly
393
Terminal Assembly
393
Testing Alternator
393
Brush Installation
394
Internal Wiring Diagram
394
Exploded View of Chrysler Alternator
397
Checking Chrysler Alternator Field Current Draw
399
Chrysler Alternator Rectifier End Shield and Stator Assembly
401
Testing Negative Rectifiers with C-3829 Tester
402
Testing Positive Rectifiers with C-3829 Tester
402
Testing Negative Rectifiers with Test Lamp
403
Testing Positive Rectifiers with Test Lamp
403
Rectifier End Shield Assembly
404
Removal of Bearing
405
Removal of Pulley
405
Removal of Rectifier
405
Testing Stator
405
Testing Rotor for Ground
406
Installation of Grease Retainer
407
Installation of Rectifier
407
Installation of Drive End Shield Bearing
408
Installation of Insulators Assembly
408
Installation of Positive Rectifier
408
Installation of Pulley
408
Installation of Battery Output Insulator
410
Installation of Capacitor
410
Installation of Negative Rectifier Assembly
410
Installation of Stator
410
Alternator Belt Tension
411
Hydrometer Reading and Battery Charge Percent Warrior/Warrior II 12 Volt Battery
413
Battery Installation - 12 Volt (Warrior/Warrior II)
414
Battery Installation - 24 Volt (Warrior III S/N's 2816110)
417
Electrolyte Freezing Point
421
Lamar 14 VDC Regulator Check
424
Lamar 28 VDC Regulator Check
425
Application of Wico Overvoltage Control
427
Lamar 14 VDC System Overvoltage Check
428
Exploded View of Gear Reduction Starter Motor
430
Turning Starting Motor Commutator
432
Field Coils
432
Brush Holders
433
Gear and Pinion Housing
433
Bendix Drive
433
Assembly of Starting Motor
433
Bench Tests
433
Starting Motor Control Circuit
433
Stall Torque Hookup
434
Testing Motor Fields for Grounds
434
Starting Motor Specifications
435
Starting Motor Service Test Specifications
435
Landing and Taxi Light
435
Description (Warrior/Warrior II/Warrior III)
435
Removal (Warrior/Warrior II/Warrior III)
435
Installation (Warrior/Warrior II/Warrior III)
435
Navigation Lights
435
Navigation Lights Description (Warrior/Warrior II)
435
Removal of Wing Navigation Lights (Warrior/Warrior II)
435
Installation of Wing Navigation Lights (Warrior/Warrior II)
436
Removal of Tail Navigation Light (Warrior/Warrior II)
436
Installation of Tail Navigation Light (Warrior/Warrior II)
436
Navigation Lights Description (Warrior III)
436
Removing Navigation Light Bulb(S) (Warrior III)
436
Installing Navigation Light Bulb(S) (Warrior III)
436
Anti-Collision Lights (Warrior/Warrior II)
437
Anti-Collision Lights Description (Warrior/Warrior II)
437
Removal of Wing Tip Strobe (Warrior/Warrior II)
437
Installation of Wing Tip Strobe (Warrior/Warrior II)
437
Removal of Fin Tip Strobe (Warrior/Warrior II)
437
Installation of Fin Tip Strobe (Warrior/Warrior II)
437
Removal
438
Installation
438
Strobe Anti-Collision Lights Description (Warrior III)
438
Removal of Wing Tip Strobe Light (Warrior III)
438
Installation of Wing Tip Strobe Light (Warrior III)
438
Strobe Power Supply
439
Removal of Strobe Power Supply (Warrior/Warrior II/Warrior III)
439
Installation of Strobe Power Supply (Warrior/Warrior II/Warrior III)
439
Troubleshooting Strobe Lights (Warrior/Warrior II/Warrior III)
439
Instrument and Panel Lights
443
Instrument and Panel Lights Description (Warrior/Warrior II)
443
Removal of Dimmer Control Assembly (Warrior/Warrior II)
443
Installation of Dimmer Control Assembly (Warrior/Warrior II)
443
Instrument and Panel Lights Description (Warrior III)
444
Removal of Dimmer Control (Warrior III)
444
Removal of Dimmer Control Potentiometer (Warrior III)
444
Installation of Dimmer Control (Warrior III)
444
Installation of Dimmer Control Potentiometer (Warrior III)
444
Ignition Switch Wire Position
452
Warrior III Electrical System Component Loads
456
Two Year, Magnesium Battery Connection
518
Communications Components ELT Schematic
520
ELT Portable Folding Antenna (Narco)
523
ELT Using Fixed Aircraft Antenna (Narco)
523
Narco ELT 910 Emergency Locator Transmitter Schematic
525
ELT 910 Battery Pack
526
Cabin Heater, Defroster and Fresh Air System
534
Section 4
543
Paragraph Grid no
544
Air Conditioning Installation
545
Air Conditioning System Operation
545
Description
545
Troubleshooting
545
Air Conditioning System Installation
552
Malfunction Detection
553
Special Servicing Procedures
553
Service Valves
556
Service Valves
557
Service Valve Replacement
557
Charging Station and Hand Manifold Set
557
Manifold Set Operation
558
Evacuating the System
558
3A23
558
Leak Detection
563
Discharging (Bleeding or Purging) System
564
Charging the System
565
3B6
565
Post Charging Charging Operational Check
566
Compressor Service
568
Compressor Removal
568
Compressor Installation
569
Checking Compressor Oil
569
Replacement of Compressor And/Or Alternator Drive Belts
569
Adjustment of Drive Belt Tension
571
Compressor and Alternator Belt Installation (Sheet 1 of 2)
572
Compressor and Alternator Belt Installation (Sheet 2 of 2)
573
Magnetic Clutch
574
Magnetic Clutch Removal
574
Magnetic Clutch Installation
574
Refrigerant Lines and Routing
575
3B16
575
Condenser
576
Condenser Assembly Removal
576
Condenser Installation
576
Receiver-Dehydrator
576
Receiver-Dehydrator Removal
576
Receiver-Dehydrator Installation
576
Condenser Air Scoop Installation
577
Expansion Valve
578
Condenser Door Actuator
578
Condenser Door Assembly Rigging Instructions
578
Expansion Valve Removal
578
Expansion Valve Installation
579
Evaporator Assembly
579
Evaporator Assembly Removal
579
Evaporator Assembly Installation
579
Components Installation
580
Overhead Vent Blower
581
Overhead Vent Blower Description
581
Removal of Blower Assembly
583
Disassembly of Blower Assembly
583
Assembly of Blower Assembly
583
Installation of Blower Assembly
583
Pressure Relief Switch
581
Removal and Installation of Pressure Relief Switch
581
Electrical Installation
581
Fuse Replacement
581
3B22
581
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