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Cherokee SIX 260
Piper Cherokee SIX 260 Light Aircraft Manuals
Manuals and User Guides for Piper Cherokee SIX 260 Light Aircraft. We have
1
Piper Cherokee SIX 260 Light Aircraft manual available for free PDF download: Service Manual
Piper Cherokee SIX 260 Service Manual (855 pages)
Brand:
Piper
| Category:
Aircrafts
| Size: 22 MB
Table of Contents
Section Index Guide
3
List of Illustrations
4
Table of Contents
5
Airworthiness Limitations
15
Life Limited Parts Marking and Disposition
16
Handling and Servicing
17
Dimensions
19
1A19
19
Access and Inspection Provisions
19
Introduction
19
Serial Number Plate
19
Tools and Test Equipment
19
Station Reference Lines
19
Weight and Balance Data
19
Fuel Injector
24
Leading Particulars and Principal Dimensions
24
Access Plates and Panels
31
1B9
33
Fastener Lengths
33
Self-Locking Fasteners
33
Threaded Fastener Installation
33
Washer Usage
33
1B10
34
Torque Requirements
34
Torque Wrenches
34
Flare Fitting Torque Values
35
Gap Conditions between Parts Attached with Threaded Fasteners
36
Recommended Nut Torques
37
1B14
38
Metric Conversion
38
Conversion Tables
39
Decimal Conversions
42
Hose Clamp Tightening
43
Maximum Distance between Supports for Fluid Tubing
43
1B21
45
Cherrylock Rivets, Removal
45
Jacking Arrangement
46
Weighing the Airplane
46
1B23
47
General
47
Ground Handling
47
Jacking
47
Leveling
47
Weighing
47
1B24
48
Leveling Longitudinally
48
Locking Airplane
48
Mooring
48
Parking
48
1C1
49
External Power Receptacle
49
Operation of External Power Receptacle
49
Taxiing
49
Towing
49
1C2
50
Cleaning Engine Compartment
50
Cleaning Exterior Surfaces
50
1C3
51
Cleaning Landing Gear
51
Cleaning Windshield and Windows
51
1C4
52
Cleaning Carpets
52
Cleaning Headliner, Side Panels and Seats
52
Draining Moisture from Fuel System
52
Filling Fuel Tanks
52
General
52
Servicing Fuel System
52
Anti-Icing Fuel Additive
53
Draining Fuel System
53
1C6
54
Filling Oil Sump
54
Oil Screen (Pressure)
54
Oil Screen (Suction)
54
Oil System (Engine)
54
Servicing Oil System
54
1C7
55
Oil Filter (Full Flow)
55
Recommendations for Changing Oil
55
1C8
56
Landing Gear System
56
Oleo Struts
56
Servicing Landing Gear
56
Servicing Oleo Struts
56
Filling Nose Gear Oleo Strut (PA-32-260 and 300)
57
Filling Main Gear Oleo Strut (PA-32-260 and 300)
58
Filling Oleo Struts (PA-32R)
59
1C12
60
Brake System
60
Inflating Oleo Struts
60
Servicing Brake System
60
1C13
61
Draining Brake System
61
Filling Brake Cylinder Reservoir
61
Tire Balance
61
Tire Balancer
62
Hydraulic System (Pa-32R)
63
Servicing Battery
63
Servicing Hydraulic Pump/Reservoir
63
Servicing Hydraulic System
63
Application of Grease
65
Application of Oil
65
Lubrication Instructions
65
Lubrication Charts
66
Recommended Lubricating Oils
67
Thread Lubricants
67
List of Consumable Materials
68
Special Instructions
70
Lubrication Chart (Landing Gear, Main) PA-32-260 And-300
71
Lubrication Chart (Landing Gear, Main) PA-32R-300
72
Lubrication Chart (Landing Gear, Nose) PA-32-260 And-300
73
Lubrication Chart (Landing Gear, Nose) PA-32R-300
74
Lubrication Chart (Control System)
75
Lubrication Chart (Air Conditioning Condenser)
78
Lubrication Chart (Cabin Door, Baggage Door & Seat)
79
Lubrication Chart (Power Plant, Propeller & Control Pivot Points)
80
Lubrication Chart (Back-Up Extender & Fuel Selector)
81
Metal Wire Stitching Repair
85
Structures
85
Removal and Installation
88
Wing Assembly
88
Wing Tip
88
Aileron
89
Wing Flaps
89
Wing
90
Wing Rear Attach Fittings
93
Wing Installation (PA-32-260 and PA-32-300, Serial Nos. 32-40000 to 32-7840222 Inclusive.)
94
Empennage Group
100
Rudder
100
Stabilator
100
Vertical Fin
101
Door Lock Assembly
102
Fuselage Assembly
102
Landing Light
102
Landing Light Assembly
102
Windows
103
Windshield
103
Rear Door Window
104
Rear Door Window Replacement
105
100 Hour Inspection
108
Electrical Bonding
108
On Condition Inspection
108
Electrical Bonding Resistance Index
109
Millivolt Drop Test
109
Skin Material and Thickness (PA-32-260 and PA-32-300, Serial Nos. 32-40000 to 32-7840222 Inclusive.)
111
Structural Repairs
111
Skin Material and Thickness (PA-32R-300 and 32-300 S/N 32-7940001 and Up)
112
Metal Wire Stitching Repair
114
List of Materials (Thermoplastic Repair)
116
General Thermoplastic Repairs
117
Surface Scratches, Abrasions or Ground-In-Dirt
117
Deep Scratches, Shallow Nicks and Small Holes
117
Mixing of Epoxy Patching Compound
118
Repairing of Cracks
120
Welding Repair Method
120
Various Repairs
121
Repair of Stress Lines
122
Fiberglass Repairs
123
Fiberglass Touch-Up and Surface Repairs
123
Repair of Impacted Damage
123
Fiberglass Fracture and Patch Repairs
124
Pressure Sensitive Safety Walk
125
Safety Walk Repair/Replacement
125
Surface Preparation
125
Liquid Safety Walk Compound
126
Product Listing
126
Aileron Balance Weight Modification
127
Application
127
Flap Inspection and Modification
127
Balance Weight Assembly Installation
128
Wing Rib Modification
128
Flap Modification
129
Additional Drain Holes in Stabilator
130
Checking Control Surface Balance
131
Checking Control Surfaces Free Play
131
Control Surface Balancing
131
Stabilator Drain Holes
131
Balance Specifications
132
Control Surface Balance Tool
133
Balancing Stabilator
134
Stabilator Balance
134
Aileron Balance
135
Balancing Ailerons
135
Balancing Rudder
136
Rigging Instructions - Seat Back Lock and Release
137
Removal and Installation of Door Seal Snubbers
138
Snubber Installation
139
Forward Cabin Door Reinforcement
141
Surface Controls
143
Rudder Controls
143
Stabilator Controls
143
Stabilator Trim Controls
143
Description and Operation
145
Standard Practices and Procedures
145
Cable Tension Vs. Ambient Temperature
146
Flight Control Cable Tension
146
Flight Control Surface Travel
146
Flight Control Surfaces Rigging Limits
147
Control Column Assembly
148
Removal of Control Column Assembly
148
Installation of Control Column Assembly
149
Control Column Assembly (PA-32-260 and 300)
150
Installation of Control Column Assembly (Pa-32R-300)
154
Aileron Controls
155
Flex Joint Replacement
155
Removal of Aileron Control Cables
155
Installation of Aileron Control Cables
157
Installation of Aileron Bellcrank Assembly
158
Removal of Aileron Bellcrank Assembly
158
Rigging and Adjustment of Aileron Controls
159
Aileron Rigging Tool
160
Removal of Stabilator Control Cables
162
Stabilator Controls
162
Installation of Stabilator Control Cables
163
Rigging and Adjustment of Stabilator Controls
165
Stabilator Rigging Tool
165
Removal of Stabilator Trim Assembly (Forward)
166
Stabilator Trim Controls
166
Methods of Securing Trim Cables
167
Installation of Stabilator Trim Assembly (Forward)
169
Installation of Stabilator Trim Controls (Aft)
170
Removal of Stabilator Trim Controls (Aft)
170
Rigging and Adjustment of Stabilator Trim
171
Piper Electric Trim (Pet) System
172
Removal of Rudder and Steering Pedal Assembly
172
Rudder and Steering Pedal Assembly
172
Installation of Rudder and Steering Pedal Assembly
173
Rudder and Steering Pedal Assembly (Typical)
174
Removal of Rudder Control Cables
175
Rudder Controls
175
Installation of Rudder Control Cables
176
Clamping Rudder Pedals
178
Rigging and Adjustment of Rudder Controls
178
Rudder Rigging Tool
178
Rudder and Stabilator Travel Adjustments
179
Installation of Rudder Trim Controls
180
Removal of Rudder Trim Controls
180
Rudder Trim Control
181
Rigging and Adjustment of Rudder Trim Controls
182
Removal of Wing Flap Controls
183
Wing Flap Controls
183
Installation of Wing Flap Controls
185
Rigging and Adjustment of Wing Flaps
186
Torque Tube/Push Rod Distortion Inspection
186
Flap Stop Adjustment
187
Flap Rigging Tool
188
Fabricated Aileron Bellcrank Rigging Tool
189
Fabricated Aileron and Flap Rigging Tool
190
Fabricated Stabilator Rigging Tool
191
Troubleshooting Chart (Surface Controls)
193
Rudder Trim Control
198
Flap Controls
199
Gear Back-Up Extender Actuator
202
Hydraulic System (Pa-32R-300)
202
Main Gear Actuating Cylinder
202
Hydraulic System ( PA-32 R-300)
203
Nose Gear Actuating Cylinder
202
Schematic Diagram of Hydraulic System
205
Schematic Diagram of Oildyne Hydraulic System
206
Hydraulic System Installation
207
Disassembly of Hydraulic Pump
208
Hydraulic Pump
208
Original Equipment Prestolite Pump
208
Removal of Hydraulic Pump
208
Cleaning, Inspection and Repairs of Hydraulic Pump
209
Assembly of Prestolite Hydraulic Pump
210
Test and Adjustment of Hydraulic Pump
211
Prestolite Hydraulic Pump/Reservoir, Exploded View
212
Test and Adjustments of Prestolite Hydraulic Pump
213
Characteristics, Hydraulic Pump Motor
214
Leading Particulars, Hydraulic System
214
Installation of Prestolite Hydraulic Pump
215
Service Replacement Oildyne Pump
216
Servicing Hydraulic Pump/Reservoir
216
Field Service
217
Oildyne Hydraulic Pump/Reservoir
218
Gear Back-Up Extender Actuator Assembly
221
Removal of Gear Back-Up Extender Actuator Assembly
221
Checking Aligning Brackets of Gear Back-Up Extender Actuator
222
Installation of Gear Back-Up Extender Actuator Assembly
222
Gear Back-Up Extender Actuator
223
Check and Adjustment of Gear Back-Up Extender Actuator
224
Operational Check of Retractable Landing Gear System
226
Gear Indicator Lights
227
Gear “Back-Up” down and up
227
Micro Switch Check
227
Nose Gear Actuating Cylinder
227
Assembly of Nose Gear Actuating Cylinder
228
Cleaning, Inspection and Repair of Nose Gear Actuating Cylinder
228
Disassembly of Nose Gear Actuating Cylinder
228
End Gland Locking Device (Main Gear)
230
Main Gear Actuating Cylinder
230
Disassembly of Main Gear Actuating Cylinder
231
Installation of Nose Gear Actuating Cylinder
231
Removal of Main Gear Actuating Cylinder
231
Assembly of Main Gear Actuating Cylinder
232
Cleaning, Inspection and Repair of Main Gear Actuating Cylinder
232
Installation of Main Gear Actuating Cylinder
232
Hydraulic Lines
233
Sealing Hydraulic Lines and Fittings
233
Tightening Pipe Thread Fittings
233
Removal and Installation of Hydraulic Lines
234
Testing Hydraulic System
234
Battery
235
Hydraulic System Troubleshooting
235
Gear Back-Up Extender Actuator Aligning Tool
242
Clamping Rudder Pedals in Neutral Position
248
Main Gear Oleo Strut Assembly, Cylinder Housing 65441
248
Adjustment of Eccentric Bushing
248
Aligning Main Gear
248
Main Gear Service Tolerances
248
Nose Gear Adjustment
248
Nose Gear Doors
248
Nose Gear Installation
248
Nose Gear Oleo Strut Assembly
248
Breaker Compartment with Cast Timing Marks
249
Propeller Installation
249
Removing Spark Plug Frozen to Busing
249
Throttle/Mixture Control Ball Joint Inspection
249
Rudder Pedals at Neutral Angle
248
Adjustment of Engine Control
249
Aligning Timing Marks
249
Checking Flyweight Clearance of Impulse Coupling
249
Contact Points
249
Engine Timing Marks
249
Schematic Diagram of RSA Fuel Injection System
249
Acceptable and Deformed Coupling Springs
250
Cylinder Head Temperature Gauge
251
Fuel Quantity Indicators
251
Manifold Pressure Indicator
251
Oil Temperature Indicators
251
Turn and Bank Indicator
251
Grid no
252
Cam End View of Magneto
250
Checking Flyweight Axial Wear with Drill Shank
250
Checking Flyweight Radial Wear with Gauge
250
Checking Flyweight to Stop Pin Clearance
250
Points of Coupling Body Wear
250
Removing Impulse Coupling
250
Stop Pin Installation Dimension
250
Timing Light Connected to Magneto and Breakers
250
2A10
254
Disassembly of Nose Gear Oleo
254
Landing Gear and Brake System
254
Nose Landing Gear System
254
2A11
255
Cleaning, Inspection and Repair of Nose Gear Oleo
255
Nose Gear Oleo Strut Assembly
256
2A13
257
Assembly of Nose Gear Oleo
257
2A14
258
Cleaning, Inspection and Repair of Nose Landing Gear
258
Removal of Nose Landing Gear
258
2A15
259
Excessive Nose Wheel Shimmy
259
Installation of Nose Landing Gear
259
Nose Gear Installation
260
2A17
261
Alignment of Nose Landing Gear
261
Clamping Rudder Pedals in Neutral Position
262
Rudder Pedals at Neutral Angle
262
2A19
263
Disassembly of Main Gear Oleo
263
Main Landing Gear
263
2A20
264
Assembly of Main Gear Oleo
264
Cleaning, Inspection and Repair of Main Gear Oleo
264
Main Gear Oleo Strut Assembly, Cylinder Housing 65319
266
Main Gear Oleo Strut Assembly
267
2A24
268
Cleaning, Inspection and Repair of Main Landing Gear
268
Removal of Main Landing Gear
268
Main Gear Installation
269
2B2
270
Inspection of Nose Wheel Assembly
270
Installation of Main Landing Gear
270
Removal and Disassembly of Nose Wheel
270
2B3
271
Assembly and Installation of Nose Wheel
271
Removal and Disassembly of Main Wheel
271
Nose Wheel Assembly
272
Assembly and Installation of Main Wheel
273
Main Wheel Assembly
274
Repair of Nose and Main Wheel Assemblies
274
Brake System
275
Removal and Disassembly of Wheel
275
Wheel Brake Assembly
275
Removal and Installation of Anchor Bolts
276
2B9
277
Cleaning, Inspection and Repair of Wheel Brake Assembly
277
Assembly and Installation of Wheel Brake Assembly
279
Brake Master Cylinder (Hand Parking Brake)
279
Removal of Brake Master Cylinder
279
Brake System Installation
280
2B13
281
Cleaning, Inspection and Repair of Brake Master Cylinder
281
Disassembly of Brake Master Cylinder
281
2B14
282
Assembly of Brake Master Cylinder
282
Installation of Brake Master Cylinder
282
Toe Brake Installation
283
2B16
284
Brake Cylinder (Toe Brake)
284
Disassembly of Brake Cylinder
284
Removal of Brake Cylinder
284
Cleaning, Inspection and Repair of Brake Cylinder
285
2B19
287
Assembly of Brake Cylinder
287
2B21
289
Bleeding Brakes
289
Brake Bleeding Procedure (Gravity)
289
Brake Bleeding Procedure (Pressure)
289
Installation of Brake Cylinder
289
2B22
290
Bleeding of Brakes after a Unit Has Been Changed
290
Brake System Leak Check
290
Landing Gear Troubleshooting
292
Nose Gear Service Tolerances
307
Nose Gear Service Tolerances
308
Main Gear Oleo Strut Assembly
323
Main Gear Installation
330
Troubleshooting Chart (Landing Gear)
344
Power Plant (Pa-32-260)
354
Carburetor
354
Installing Propeller
356
Removal of Propeller (Fixed Pitch)
356
Cleaning, Inspection and Repair of Propeller
357
Installing Propeller (Constant Speed)
357
Removal of Propeller (Constant Speed)
357
Propeller System Installation (Constant Speed)
358
Typical Nicks and Removal Method
358
Installation of Propeller Governor
361
Propeller Governor
361
Removal of Propeller Governor
361
Rigging and Adjustment of Propeller Governor
362
Engine Installation
363
Engine
364
Removal of Engine
364
Installation of Engine
365
Installation of Oil Cooler
365
Adjustment of Engine Controls
367
Throttle/Mixture Control Ball Joint Inspection
367
Carburetor Maintenance
368
Induction Air Filter
368
Adjustment of Idle Mixture
369
Throttle Arm
369
Adjustment of Engine Idling Speed
370
Magneto Inspection
372
Inspection of Magnetos
372
Impulse Coupling
373
Magneto Timing Marks
374
Timing Pointer
374
Breaker Compartment with Cast Timing Marks
375
Timing Kit Installed
375
Removal of Spark Plugs
379
Inspection and Cleaning of Spark Plug
380
Installation of Spark Plugs
380
Engine Troubleshooting
383
Installation and Timing Procedure (Timing Magneto to Engine)
392
Power Plant
392
Timing Procedure (Internal Timing)
392
Inspection and Cleaning of Spark Plug
393
Installation of Spark Plugs
393
Removal of Spark Plugs
393
Spark Plugs
393
Propeller Installation
395
Cleaning, Inspection and Repair of Propeller
396
Typical Nicks and Removal Method
396
Blade Track
397
Propeller Specifications
397
Propeller Governor
398
Rigging and Adjustment of Propeller Governor
398
Removal of Engine
400
Installation of Engine
401
Installation of Oil Cooler
403
Adjustment of Throttle and Mixture Controls
405
Alternate Air Door
406
Fuel Injector
406
Fuel Injector Maintenance
406
Schematic Diagram of RSA Fuel Injection System
407
Adjustment of Idle Speed and Mixture
408
Fuel Air Bleed Nozzle
409
Ignition System Maintenance
410
Inspection of Magneto
410
Installation of Fuel Air Bleed Nozzle
410
Contact Points
411
Rotor Holding Tool Installed
413
Timing Kit Installed
413
Measuring Lead Assembly Length
420
Using Assembly Tool
420
Cutting Metallic Braid from End of Lead
421
Unbraiding Metallic Shielding
421
Ferrule Seating Tool
422
Forming Shielding Around Ferrule
422
Needle
422
Installing Grommet over Lead Assemblies
423
Lead Assembly Installed in Grommet
423
Measuring Wire from Top of Ferrule
423
Wire Doubled over for Installation of Eyelet
423
Description and Principle of Operation
424
Installation of Harness
424
Height of Spring in Distributor Block Tower
425
Timing Light Connected to Magneto
427
Timing Marks on Magneto Rotor
428
Painted Tooth Centered in Timing Window
429
Timing Mark on Rotor Aligned with Pointer
429
Timing Light Connected to Magneto and Breakers
430
Cam End View of Magneto
432
Checking Flyweight to Stop Pin Clearance
433
Removing Impulse Coupling
433
Stop Pin Installation Dimension
434
Checking Flyweight Axial Wear with Drill Shank
435
Checking Flyweight Radial Wear with Gauge
435
Acceptable and Deformed Coupling Springs
436
Points of Coupling Body Wear
436
Checking Impulse Coupling for Magnetization
437
Orientation of Spring in Coupling Body
437
Lifting Inner End of Spring
438
Checking Harness Lead Continuity
439
Checking Harness Lead Insulation Resistance
439
Ferrule Positioned under Braid
440
Modified Pliers
440
Lubricating Ferrule Shoulder
441
Lubricating Sleeve
441
Position of 11-8627 Kit and Contact Spring after Installation
441
Position of 11-8627 Kit and Contact Spring at Start of Installation
441
Ferrule Seating Tool
442
Coupling Torques
443
Spark Plugs.
443
Removing Spark Plug Frozen to Bushing
444
Engine Troubleshooting Chart
447
Fuel System
455
S/N's 32-7940001 and Up)
455
S/N's 32-7940001 and Up)
456
Fuel Flow Gauge
458
8-5A
460
Fuel Tanks
460
Inspection and Repair of Metal Fuel Tanks
460
Sloshed Fuel Tank 100 Hour Inspection
460
Inspection and Repair of Tip Tanks (PA-32-260 and 300)
461
Removal and Installation of Tip Tank (PA-32-260 and 300)
461
Installation of Inboard Fuel Tank
462
Removal of Inboard Fuel Tank
462
Removal of Outboard Fuel Tank
462
S/N's 32-7940001 and Up)
462
Fuel Quantity Sender/Gauge Check (Installed) (PA-32-260 and 300)
463
Installation of Outboard Fuel Tank
463
Fuel Quantity Sending Unit (P/N 548-671) Calibration
464
Fuel Quantity Sender Checking Fixture
465
Fuel Quantity Sender/Gauge Check Installed
466
S/N's 32-7940001 and Up)
466
Sender/Fuel Quantity Gauge Tolerances
467
Cleaning Filter Assembly
468
Removal of Fuel Selector Valve and Filter
468
Reserved
469
Cleaning Fuel System
470
Electric Fuel Pump
470
Installation of Fuel Selector and Filter Valve
470
Cleaning Electric Fuel Pump Screen
471
Pulsate (Plunger) Fuel Pump
471
Troubleshooting - Fuel System
472
Instruments
474
Exhaust Gas Temperature Gauge (Alcor)
476
Non-Electrical Instruments
478
Vacuum System and Gyro Pressure Service Tips
478
Gyro Filters
479
Vacuum Gauges
479
Vacuum Regulator
480
Altimeter
484
Instrument Panel
484
Magnetic Compass
488
Adjustments of Vacuum Regulator Valve
494
General
494
Suction Gauge
494
Vacuum Pump
494
Vacuum Regulator Valve
494
Replacing Pump Fittings
495
Instrument Air System Installation
496
Directional Gyro
497
Instrument Air System
497
Directional Gyro Indicator
498
Gyro Horizon
498
Gyro Horizon Indicator
499
Rate of Climb Indicator
500
Sensitive Altimeter
501
Altimeter
502
Airspeed Indicator
503
Airspeed Tubes and Indicator
504
Magnetic Compass
505
Manifold Pressure Gauge
507
Tachometer Indicator
507
Troubleshooting
507
Engine Oil Pressure Gauge
508
Troubleshooting
508
Engine Oil Pressure Gauge
509
Fuel Pressure Gauge
509
Troubleshooting
509
Fuel Pressure Gauge
510
Troubleshooting
510
Troubleshooting
511
Turn and Bank Indicator
511
Electrical Instruments
512
Fuel Quantity Indicator
512
Troubleshooting
512
Ammeter
513
Oil Temperature Indicator
513
Troubleshooting
513
Removal and Replacement of Face Mounted Instruments
514
Cleaning and Inspection
515
Exhaust Gas Temperature Gauge (Alcor)
515
Removal and Replacement of Cluster Mounted Instruments
515
Removal of EGT Probe and Gauge
515
Installation of EGT Probe and Gauge
516
Troubleshooting
517
Cylinder Head Temperature Gauge
518
Fuel Flow Gauge
518
Troubleshooting
518
Annunciator Panel
519
Piper Autocontrol System
519
Removal and Replacement
519
Troubleshooting
519
Aerofiche
523
Grid no
523
Electrical System Schematics
527
Electrical System Components Loads
527
Electrical Symbols
527
Blower System Wire Color Codes
527
Temperature Pressure Chart
527
Aluminum Tubing Torque
527
Compressor Oil Charge
527
Electrical System
528
Alternator and Starter System
535
Bench Testing the Alternator
542
Field Current Draw
542
Lamp-Bank Load
542
Testing Alternator Internal Field Circuit for a Ground
543
Testing Rectifiers
543
Removing and Installing Rectifiers
546
Soldering Rectifier Lead
548
Testing Stator Coils
549
Testing Alternator Capacitors
550
Testing Stator Coils for Ground
550
Installing Needle Bearing in End Shield
551
Removing Needle Bearing from End Shield
551
Removing Drive End Bearing
552
Removing Drive Pulley
552
Replacing Slip Rings
553
Installing Retainer
554
Installing Slip Ring
554
Solder Points
555
Installing Driver End Shield and Bearing
556
Installing Pulley
556
Installing Drive End Bearing
557
Installing Grease Retainer
557
Assembling End Shield Sub-Assemblies
558
Bench Run-Up Test
558
Meter Connections for Alternator Performance Test
559
Alternator System (Prestolite)
560
Checking Alternator System
560
Alternator Nomenclature
561
Alternator Service Precautions
561
Description of Alternator
561
Exploded View of Alternator
562
Overhaul of Alternator
562
Disassembly of Alternator
563
Removal of Slip Ring
563
Removal of Drive End Head
564
Removal of End Head Bearing
564
Testing Rotor for Ground
565
Testing Rotor for Shorts
565
Installation of Bearing
566
Installation of Rectifier
566
Terminal Assembly
567
Testing of Alternator
567
Slip Ring End Bearing Assembly
568
Testing Alternator
568
Checking Alternator Belt Tension
569
Voltage Regulator
569
Checking over Voltage Relay
570
Checking Cranking Motor
572
Cranking Motors
572
No-Load Test Check
574
Test and Maintenance of Cranking Motor
574
Resistance Test
575
Component Inspection and Repair
576
Cranking Motor Service Test Specifications
578
Exploded View of Gear Reduction Starting Motor
579
Armature
581
Brushes
581
Brush Holders
582
Field Coils
582
Gear and Pinion Housing
582
Turning Starting Motor Commutator
582
Bendix Drive
583
No-Load Test Hook-Up
583
Starting Motor Control Circuit
584
Hydrometer Reading and Battery Charge Per Cent
586
Removal and Installation of Battery
586
Electrical System Component Loads
588
Corrosion Prevention
589
Installation of Dimmer Control Assembly
590
Instrument and Panel Lights
590
Removal of Dimmer Control Assembly
590
Starting through External Power with Airplane's Battery Nearly Depleted
590
Installation of Oil Pressure Sensor
591
Removal of Annunciator Panel
591
Removal of Oil Pressure Sensor
591
Removal of Vacuum Sensor
591
Ignition Switch
592
Electrical System Troubleshooting
593
Electrical System Troubleshooting
597
Electrical Symbols
609
Electrical Wire Coding
610
Courtesy Lights
617
Engine Gauges
617
Passenger Reading Lights
618
Alternator, Starter, Forward Baggage Light, Cigar Lighter and External Power Receptacle
619
Anti-Collision Light
620
A/C Air Blower
621
Fuel Pump
621
Pitch Trim
621
Pitot Heat
621
Instrument, Navigation and Radio Lights
622
Engine Instruments
629
Anti-Collision
637
Avionics Master Switch (Optional)
637
Fuel Pump Circuit
637
Electronics
641
Emergency Locator Transmitter
642
Two Year, Magnesium Battery Connections
643
Battery Removal and Installation (NARCO)
644
ELT Portable Folding Antenna (Narco)
645
ELT Using Fixed Aircraft Antenna (Narco)
645
Testing Emergency Locator Transmitter
646
Pilot's Remote Switch
648
Testing Pilot's Remote Switch
648
Inadvertent Activation
649
Pilot's Remote Switch
649
Radar System Installation (Optional)
649
Antenna Installation
650
Communications Components ELT Schematic
650
Autoflight
651
Non-Piper A.f.C.s. Equipment Contacts
651
Piper A.f.C.s. Equipment
652
Rack-Mounted Avionics
653
Cabin Heater and Ventilator System
655
Cabin Heater, Defroster and Fresh Air System
657
Disassembly of Blower Assembly
661
Removal of Blower Assembly
661
Installation of Blower Assembly
662
Reassembly of Blower Assembly
662
Blower System Wire Color Codes
663
Accessories and Utilities
666
Air Conditioning Installation
668
Air Conditioning System Operation
668
Air Conditioning System Installation
669
Malfunction Detection
670
Temperature Pressure Chart
671
Special Servicing Procedures
672
Aluminum Tubing Torque
673
System Servicing Precautions
673
Service Valve Replacement
674
Service Valves
674
Checking the System for Leaks
675
Test Gauge and Manifold Set
675
Manifold Set Operation
676
Leak Check
677
Leak Test Hookup
677
Evacuation Hookup
679
Charging Stand
681
Using the Airplane Compressor to Charge the System
682
Charging Hookup
683
Addition of Partial Charge to System
684
Compressor Service
684
Compressor Installation
685
Compressor Mounting Brackets
685
Compressor Removal
685
Checking Compressor Oil
686
Compressor Oil Charge
686
Compressor and Fabricated Oil Dipstick
687
Compressor and Alternator Belt Installation
689
Adjustment of Drive Belt Tension
692
Magnetic Clutch
692
Magnetic Clutch Removal
692
Magnetic Clutch Installation
693
Receiver-Dehydrator Installation
694
Receiver-Dehydrator Removal
694
Refrigerant Lines and Routing
694
Condenser
695
Condenser Assembly Removal
695
Condenser Installation
695
Condenser Assembly Rigging Instructions
696
Condenser Door Actuator
696
Expansion Valve
696
Expansion Valve Removal
696
Condenser Air Scoop Installation
697
Evaporator Assembly
698
Evaporator Assembly Removal
698
Expansion Valve Installation
698
Evaporator Assembly Installation
699
Adjustment of Throttle Switch
700
Electrical Installation
700
Pressure Relief Switch
700
Air Conditioning Wiring Schematic
702
Fuse Replacement
705
Lap Belt
705
Restraint System
705
Shoulder Harness
705
Description
706
Portable Fire Extinguisher
706
Troubleshooting - Air Conditioner
707
General
719
Instructions for Continued Airworthiness
719
Effectivity
720
Aerofiche Effectivity
721
Assignment of Subject Material
721
Pagination
721
Serial Number Explanation
721
Accident/Incident Reporting
722
Identifying Revised Material
722
Indexing
722
Warnings, Cautions and Notes
722
Autoflight
723
Piper Publications
723
Supplementary Publications
723
Vendor Publications
723
Aerofiche
731
Grid no
731
Inspection
735
Definitions
745
Scheduled Maintenance
745
Approved Inspection
746
Bench Test
746
On Condition Maintenance
746
Tests
746
Annual / 100 Hour Inspection
748
Inspection Requirements
748
Progressive Inspection
748
Annual / 100 Hour Inspection Procedure
749
Inspection Report
751
General
759
Special Inspections (Cont.)
771
Procedures
777
Per Specific Operation / Operating Environment
783
Operation in High Salt or High Humidity Environment
784
Operation from Soft or Unusual Terrain
785
Exhaust System Inspection
787
Typical Muffler Fatigue Areas
788
Exhaust System Inspection Points
789
Flap Control Cable Attachment Bolt Inspection
791
Induction Air Inlet Duct and Alternate Heat Duct Inspection
792
Main Landing Gear Torque Link Inspection (PA-32-260 & 300)
793
Stabilator Balance Weight Tube Assembly Inspection
794
Aileron Hinge Doubler 100 Hour Inspection
796
Rudder Bar Assembly 100 Hour Inspection
798
Rudder Bar Assembly 100 Inspection
799
Forward Baggage Door Check
800
Rear Seat Quick Disconnect Mechanism Inspection
800
Fuel Selector Valve 50 Hour Leak Check
801
100 Hour Control Wheel Inspection
802
Daily Engine Oil Cooler Leak Check / Inspection
805
Ten (10) Hour Engine Oil Cooler Leak Inspection
806
Engine Oil Cooler Inspection
807
Fuel Quantity Sender Check
808
Main Landing Gear Torque Link Greaser Bolt Inspection
808
Wing Spar Inspection
809
Factored Service Time
811
Wing Spar Inspection (PA-32-260 & 300 Only)
811
Stabilator Attach Brackets Corrosion Inspection
813
Left Fuselage Frame (F.S. 73.04) 100 Hour Inspection
814
Engine Mount and Nose Landing Gear Attachment 100 Hour Inspection
816
Aft Wing Attach Fittings 100 Hour Inspection
817
Aft Wing Attach Fittings
818
Drain Hole Installation
819
Fuel Tank / Wing Spar Corrosion Inspection
820
Fuel Tank Corrosion Inspection - PA-32, 32R - EARLY
821
Cast Main Landing Gear Strut Cylinder 100 Hour Inspection
823
100 Hour Wing Rib Inspection
824
Wing Rib Assembly W.S. 49.25 Inspections
824
Wing Rib Inspection
825
Wing Rib Date Stamp
826
164-02201 Brake Disc 100 Hour Inspection
827
500 Hour Wing Rib Inspection
827
Flap Torque Tube/Pushrod Distortion Inspection
828
Control Cable Inspection Technique
829
External Cable Wear
830
Internal Cable Wear
830
Cable Maintenance
831
Corrosion
831
Internal Cable Wear
831
100 Hour Special Inspection
832
100 Hour Standard Inspection
832
Cable Fittings
832
Pulleys
832
Pulley Wear Patterns
833
Engine Mount Corrosion Inspection, Immersion in Water
834
Vacuum Pump Vane Wear Inspection
835
Lightning Strike
837
Unscheduled Maintenance Checks
837
Severe Turbulence, Hard or Overweight Landing
838
Flaps Extended above Maximum Flap Extension Speed (Vfe)
840
Flood Damage, Immersion in Water
840
Service Publications List
847
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