Piper Aircraft Corporation Cherokee PA-28-235 Manuals

Manuals and User Guides for Piper Aircraft Corporation Cherokee PA-28-235. We have 1 Piper Aircraft Corporation Cherokee PA-28-235 manual available for free PDF download: Service Manual

Piper Aircraft Corporation Cherokee PA-28-235 Service Manual

Piper Aircraft Corporation Cherokee PA-28-235 Service Manual (1025 pages)

Brand: Piper Aircraft Corporation | Category: Aircrafts | Size: 64 MB

Table of Contents

Introduction
3
- Section Index Guide
  3
- List of Illustrations
  5
- Station Reference Lines
  5
  - Table of Contents
    17
  - List of Tables
    17
  - Airworthiness Limitations
    19
  - Inspections
    22
  - Life Limited Parts Marking and Disposition
    22
  - Limitations
    22
  - Handling and Servicing
    24
- 1B3
  27
- Leading Particulars and Principal Dimensions
  40
- Leading Particulars and Principal Dimensions
  43
- 1C20
  68
  - Fastener Lengths
    68
  - Self-Locking Fasteners
    68
- Threaded Fastener Installation
  68
- Washer Usage
  68
- 1C21
  69
- 2-8A
  69
- 2-8B
  69
- Torque Requirements
  69
- Torque Wrenches
  69
  - Flare Fitting Torque Values
    70
  - Recommended Nut Torques
    72
- 1D1
  73
- 2-9A
  73
- Metric Conversion
  73
  - Conversion Tables
    74
  - Inches to Millimeter
    75
  - Centigrade-Fahrenheit Conversion Table
    76
  - Hose Clamp Tightening
    78
- Maximum Distance between Supports for Fluid Tubing
  78
  - Fluid Line Identification Using Tape and Decals
    79
  - Hose Identification Markings
    79
- 1D8
  80
- Removal of Cherrylock Rivets
  80
- 1D9
  81
- Ground Handling
  81
  - Introduction to Ground Handling
    81
  - Jacking Arrangement
    81
- Leveling
  82
- Weighing
  82
- Weighing Airplane
  82
- 1D11
  83
  - Leveling Laterally
    83
  - Leveling Longitudinally
    83
  - Locking Airplane
    83
- Mooring
  83
- Parking
  84
- Towing
  84
- 1D13
  85
- External Power Receptacle
  85
- Taxiing
  85
- 1D14
  86
- Cleaning Engine Compartment
  86
- Cleaning Landing Gear
  86
- 1D15
  87
- Cleaning Headliner, Side Panels and Seats
  87
- Cleaning Windshield and Windows
  87
- 1D16
  88
- Hydraulic System (Pa-28R)
  88
- Introduction to Servicing
  88
- Servicing
  88
  - Servicing Hydraulic System
    88
  - Filling Nose Gear Oleo Strut
    89
  - Oleo Struts
    89
  - Servicing Oleo Struts
    89
  - Servicing Points
    91
  - Filling Main Gear Oleo Strut
    95
  - Inflating Oleo Struts
    96
  - Servicing Tires
    100
  - Tire Balance
    100
  - Tires
    100
  - Induction Air Filter
    102
  - Power Plant
    102
  - Removal of Air Filter
    102
  - Servicing Power Plant
    102
  - Fuel System
    103
  - Service Instruction
    103
  - Servicing Fuel System
    103
  - Servicing Propeller
    103
  - Draining Moisture from Fuel System
    104
  - Filling Fuel Tanks
    104
  - Fuel Selector and Filter
    105
  - Fuel Strainer
    105
  - Anti-Icing Fuel Additive
    106
  - Draining Fuel System
    106
  - Electrical System
    106
  - Servicing Electrical System
    106
  - Draining Oil Sump
    107
  - Filling Oil Sump
    107
  - Oil Screen. (Pressure.)
    107
  - Oil Screens. (Suction.)
    107
  - Lubrication Instructions
    108
  - Oil Filter. (Full Flow.)
    108
  - Recommendations for Changing Oil
    108
  - Application of Grease
    109
  - Application of Oil
    109
  - Lubrication Charts
    109
  - Winterization Plate
    109
  - Recommended Engine Lubricating Oils
    110
- Thread Lubricants
  110
  - List of Consumable Materials
    111
  - Special Instructions
    113
  - Lubrication Chart (Landing Gear, Main) PA-28R-180 and -200
    115
  - Lubrication Chart (Landing Gear, Nose) PA-28R-180 and -200
    117
  - Lubrication Chart
    118
  - Lubrication Chart (Cabin Door, Baggage Door and Seats)
    122
  - Lubrication Chart (Power Plant, Propeller & Control Pivot Points)
    123
  - Lubrication Chart (Back-Up Extender and Fuel Selector)
    124
  - Lubrication Chart (Air Conditioning Condenser)
    125
  - Inspection
    127
  - Structures
    129
  - Removal of Wing Tip
    132
  - Wing Group
    132
  - Wing Tip
    132
  - Aileron
    133
  - Installation of Aileron
    133
  - Installation of Wing Tip
    133
  - Removal of Aileron
    133
  - Installation of Wing Flap
    134
  - Removal of Wing
    134
  - Removal of Wing Flap
    134
  - Wing Flap
    134
  - Aileron and Flap Installation
    135
  - Wing Installation
    139
- Servicing Hydraulic Pump/Reservoir
  145
  - Empennage Group
    146
  - Removal of Stabilator
    146
  - Stabilator
    146
  - Methods of Securing Control Cables
    147
  - Installation of Stabilator
    148
  - Empennage Group Installation
    151
  - Installation of Stabilator Trim Tab
    153
  - Removal of Stabilator Trim Tab
    153
  - Rudder
    153
  - Stabilator Trim Tab
    153
  - Installation of Vertical Fin
    154
  - Removal of Vertical Fin
    154
  - Vertical Fin
    154
  - Fuselage Assembly
    155
  - Installation of Windshield.
    155
  - Removal of Windshield
    155
  - Windshield
    155
  - Windshield Installation (Typical)
    156
  - Removal of Side Windows
    157
  - Side Windows
    157
  - Installation of Side Windows
    158
  - Adjustment of Door
    159
  - Door (Entrance)
    159
  - Installation of Door
    159
  - Removal of Door
    159
  - Door Snubber Installation
    160
  - Removal and Installation of Door Seal Snubbers
    160
  - Adjustment of Door Latch Mechanism
    161
  - Installation of Door Latch Mechanism
    161
  - Installation of Door Lock Assembly
    161
  - Removal of Door Lock Assembly
    161
  - Adjustment of Door Safety Latch
    162
  - Baggage Door
    162
  - Installation of Baggage Door Lock Assembly
    162
  - Removal of Baggage Door Lock Assembly
    162
  - Rigging Instructions - Seat Back Lock and Release
    163
  - Seat Back Lock
    163
  - Metal Wire Stitching Repair
    164
  - Structural Repairs
    164
  - Skin Materials and Thickness
    165
  - Fiberglass Repairs
    168
  - Fiberglass Touch-Up and Surface Repairs
    168
  - Fiberglass Fracture and Patch Repairs
    169
  - Surface Preparation
    170
  - Surface Scratches, Abrasion or Ground-In-Dirt
    170
  - Thermoplastic Repairs
    170
  - Surface Scratches, Abrasions or Ground-In-Dirt
    172
  - Deep Scratches, Shallow Nicks and Small Holes
    173
  - Mixing of Epoxy Patching Compound
    173
  - Repairing of Cracks
    175
  - Welding Repair Method
    175
  - Various Repairs
    176
  - Repair of Impacted Damage
    177
  - Repair of Stress Lines
    177
  - Application of Liquid Safety Walk Compound
    178
  - Product Listing for Liquid Safety Walk Compound
    178
  - Safety Walk Repair
    178
  - Surface Preparation for Liquid Safety Walk
    178
  - Application of Pressure Sensitive Safety Walk
    179
  - Checking Control Surface Balance
    180
  - Checking Control Surfaces Free Play
    180
  - Control Surface Balancing
    180
  - Balancing Specifications
    181
  - Maximum Limits - Flight Conditions
    181
  - Balancing Ailerons
    182
  - Balancing Equipment
    182
  - Balancing Rudder
    183
  - Control Surface Balance Tool
    184
  - Aileron and Rudder Balance Configuration
    185
  - Balancing Stabilator
    186
  - Aileron Balance Weight Modification
    187
  - Balance Weight Assembly Installation
    188
  - Wing Rib Modification
    188
  - Fabricated Tool for Baggage Door Lock
    189
  - Flap Inspection and Modification
    189
  - Stabilator Drain Holes
    189
  - Additional Drain Holes in Stabilator (Typical)
    190
  - Baggage Compartment Inspection Hole and Cover Plate
    191
  - Baggage Compartment Inspection Holes Cutout Details
    193
  - 100 Hour Inspection
    194
  - Electrical Bonding
    194
  - On Condition Inspection
    194
  - Electrical Bonding Resistance Index
    195
  - Millivolt Drop Test
    195
  - Introduction
    197
  - General
    201
  - Instructions for Continued Airworthiness
    201
  - Effectivity
    202
  - Aerofiche Effectivity
    204
  - Assignment of Subject Material
    204
  - Pagination
    204
  - Serial Number Explanation
    204
  - Accident/Incident Reporting
    205
  - Identifying Revised Material
    205
  - Indexing
    205
  - Warnings, Cautions and Notes
    205
  - Aerofiche Revision Status
    212
- Nose Gear Alignment Tolerances
  217
- Pipe Thread Specifications
  217
Viia-II
217
- PA-28R Nose Gear Service Tolerances
  217
Viia-III
217
- PA-28R Main Gear Service Tolerances
  217
- Propeller Torque Limits
  217
- Surface Controls
  218
- Introduction
  220
- Description
  220
- Standard Procedures
  221
Cable Tension Vs. Ambient Temperature
222
- Flight Control Cable Tension
  222
- Flight Control Surfaces Rigging Limits
  223
- Removal of Control Column Assembly
  225
- Control Column Assembly (Typical)
  226
- Installation of Control Column Assembly
  228
- Aileron Controls
  229
- Installation of Universal Joint
  229
- Removal of Aileron Control Cables
  229
  - Universal, or Flex, Joint Installation
    229
  - Aileron Controls (Typical)
    230
- Installation of Aileron Control Cables
  232
- Installation of Aileron Bellcrank Assembly
  233
- Removal of Aileron Bellcrank Assembly
  233
- Rigging and Adjustment of Aileron Controls
  234
- Adjustment of Aileron Trim
  235
  - Bellcrank Rigging Tool Application and Fabrication
    236
  - Aileron Rigging Tool Application and Fabrication
    237
- Removal of Stabilator Control Cables
  238
- Stabilator Controls
  238
- Installation of Stabilator Control Cables
  239
- Rigging and Adjustment of Stabilator Controls
  241
- Stabilator Rigging Tool Application and Fabrication
  242
- Removal of Stabilator Trim Assembly (Forward)
  243
- Stabilator Trim Controls (Overhead Trim)
  243
- Stabilator Trim Control (Overhead Control)
  244
- Installation of Stabilator Trim Assembly (Forward)
  245
- Removal of Stabilator Trim Controls (Aft)
  245
- Methods of Securing Trim Cables
  246
- Installation of Stabilator Trim Controls (Aft)
  248
- Rigging and Adjustment of Stabilator Trim (Overhead Control) . 2B16
  250
- Stabilator Trim Controls (Floor Trim)
  252
- Stabilator Trim Control (Floor Control)
  254
- Installation of Stabilator Trim Assembly (Aft)
  255
- Removal of Stabilator Trim Assembly (Aft)
  255
- Rigging and Adjustment of Stabilator Trim (Floor Control)
  256
- Introduction
  286
- Troubleshooting
  286
  - Schematic Diagram of Hydraulic System
    287
  - Hydraulic System Installation
    288
- Hydraulic Pump
  290
- Leading Particulars, Hydraulic System
  290
- Removal of Hydraulic Pump
  290
- Cleaning, Inspection and Repairs of Hydraulic Pump
  291
  - Disassembly of Hydraulic Pump
    291
  - Hydraulic Pump/Reservoir, Exploded View
    292
- Assembly of Hydraulic Pump
  293
- Test and Adjustment of Hydraulic Pump
  294
- Installation of Hydraulic Pump
  296
  - Pump Shock Mounts
    296
  - Servicing Replacement Oildyne Pump (P/N 39998-004) Only
    296
- Characteristics, Hydraulic Pump Motor
  297
  - Electrical Characteristics
    297
  - Mechanical Characteristics
    297
  - Field Service
    298
  - Hydraulic Pump/Reservoir
    299
- Filling Hydraulic Pump Reservoir
  301
- Hydraulic Installation, Landing Gear
  301
- Removal of Gear Back-Up Extender Actuator Assembly
  303
- Check and Adjustment of Gear Back-Up Extender Actuator
  304
- Installation of Gear Back-Up Extender Actuator Assembly
  304
- Gear Back-Up Extender Actuator
  305
- Operational Check of Retractable Landing Gear System
  308
  - Gear Indicator Lights
    309
  - Micro Switch Check
    309
- Nose Gear Actuating Cylinder
  309
- Removal
  309
- Installation
  310
- Cleaning, Inspection, and Repair
  311
- Disassembly
  311
- Disassembly
  312
- Installation
  312
- Main Gear Actuating Cylinder
  312
- Removal
  312
- Cleaning, Inspection and Repair
  313
  - End Gland Locking Device
    313
  - Hydraulic Lines
    314
  - Removal and Installation of Hydraulic Lines
    314
  - Hydraulic System Troubleshooting
    315
- Hydraulic System Troubleshooting
  316
  - Landing Gear and Brake System
    328
  - Assembly of Main Gear Oleo
    341
  - Cleaning, Inspection and Repair of Main Gear Oleo
    341
  - Main Gear Oleo Strut Assembly
    343
  - Cleaning, Inspection and Repair of Main Landing Gear
    348
  - Removal of Main Landing Gear
    348
  - Main Gear Installation
    349
  - Installation of Main Landing Gear
    350
  - Removal and Disassembly of Nose Wheel
    350
  - Wheels
    350
  - Nose Wheel Assembly
    351
  - Assembly and Installation of Nose Wheel
    352
  - Inspection of Nose Wheel Assembly
    352
  - Removal and Disassembly of Main Wheel
    352
  - Inspection of Main Wheel Assembly
    353
  - Main Wheel Assembly
    353
  - Assembly and Installation of Main Wheel
    354
  - Brake Adjustment and Lining Tolerance
    354
  - Brake System
    354
  - Wheel Brake Assembly
    354
  - Removal and Disassembly of Wheel Brake Assembly
    355
  - Removal of Anchor Bolt
    356
  - Installation of Anchor Bolt
    357
  - Assembly and Installation of Wheel Brake Assembly
    358
  - Brake Master Cylinder
    358
  - Cleaning, Inspection and Repair of Wheel Brake Assemblies
    358
  - Removal of Brake Master Cylinder
    358
  - Brake Disc Minimum Thickness
    359
  - Brake System Installation
    359
  - Disassembly of Brake Master Cylinder
    360
  - Assembly of Brake Master Cylinder
    361
  - Cleaning, Inspection and Repair of Brake Master Cylinder
    361
  - Installation of Brake Master Cylinder
    364
  - Cleaning, Inspection and Repair of Parking Valve
    365
  - Disassembly of Parking Valve
    365
  - Parking Valve
    365
  - Removal of Parking Valve
    365
  - Toe Brake Installation
    366
  - Brake Cylinder
    367
  - Disassembly of Brake Cylinder
    367
  - Installation of Parking Valve
    367
  - Removal of Brake Cylinder
    367
  - Brake Cylinder (Toe Brake)
    368
  - Assembly of Brake Cylinder
    370
  - Bleeding Brakes
    371
  - Brake Bleeding Procedure
    371
  - Installation of Brake Cylinder
    371
  - Bleeding Brake (Gravity)
    372
  - Bleeding Brake (Pressure)
    372
  - Bleeding of the Brakes after a Unit Has Been Changed
    373
  - Brake System Leak Check
    373
  - Troubleshooting - Landing Gear
    374
  - Orifice Replacement Tool
    377
  - Retainer Ring Tool
    378
  - Landing Gear and Brake System (Pa-28R)
    379
  - Disassembly of Nose Gear Oleo
    384
  - Landing Gear System
    384
  - Nose Landing Gear
    384
  - Assembly of Nose Gear Oleo
    385
  - Cleaning, Inspection and Repair Nose Gear Oleo
    385
  - Nose Gear Oleo Strut Assembly
    386
  - Removal of Nose Landing Gear
    388
  - Nose Gear Installation
    389
  - Bungee Assembly
    390
VI-I
390
Viiia
501
- Not Used
  503
- Special Publications List
  505
- 3D15 X-I. 3D24
  505
- Fuel System Troubleshooting
  505
- Gyro Horizon Indicator
  505
- 3F8 X-V. 3F10
  505
- Manifold Pressure Indicator
  505
  - Propeller Installation
    510
  - Installing Propeller
    511
  - Typical Nicks and Removal Method
    511
  - Blade Track
    512
  - Propeller Governor
    512
  - Removal of Propeller Governor
    512
  - Installation of Propeller Governor
    512
  - Rigging and Adjustment of Propeller Governor
    513
  - Removal of Engine
    514
  - Installation of Engine
    515
  - Engine Installation
    517
  - Engine Installation (PA-28R-180)
    518
  - Engine Installation (PA-28R-200)
    519
  - Installation of Oil Cooler
    522
  - Adjustment of Throttle and Mixture Controls
    522
  - Adjustment of Engine Controls
    523
  - Throttle/Mixture Control Ball Joint Inspection
    523
  - Alternate Air Door
    524
  - 50 Hour Inspection
    524
  - Fuel Injector Maintenance
    525
  - Schematic Diagram of RSA Fuel Injection System
    526
  - Adjustment of Idle Speed and Mixture
    527
  - Fuel Air Bleed Nozzle
    528
  - Removal of Fuel-Air Bleed Nozzle
    528
  - Cleaning and Inspection of Fuel-Air Bleed Nozzle
    528
  - Installation of Fuel-Air Bleed Nozzle
    528
  - Ignition System Maintenance
    529
  - Magneto
    529
  - Inspection of Magneto
    529
  - Contact Points
    530
  - Removal of Magneto
    531
  - Timing Procedure
    531
  - Rotor Holding Tool Installed
    532
  - Timing Kit Installed
    532
  - Aligning Timing Marks
    533
  - Installation and Timing Procedure
    534
  - Checking Flyweight Clearance of Impulse Coupling
    534
  - Engine Timing Marks
    535
  - Magneto Adjustment Limits
    536
  - Magneto Timing Marks
    536
  - Harness Assembly
    537
  - Inspection of Harness
    537
  - Removal of Harness
    537
  - Removing Spring from Lead Assembly
    538
  - Assembly Tool
    538
  - Using Assembly Tool
    539
  - Measuring Lead Assembly Length
    539
  - Cutting Metallic Braid from End of Lead
    540
  - Unbraiding Metallic Shielding
    540
  - Forming Shielding Around Ferrule
    541
  - Ferrule Seating Tool
    541
  - Needle
    541
  - Measuring Wire from Top of Ferrule
    542
  - Installing Grommet over Lead Assemblies
    542
  - Lead Assembly Installed in Grommet
    542
  - Wire Doubled over for Installation of Eyelet
    542
  - Installation of Harness
    543
  - Spark Plugs
    543
  - Removal of Spark Plugs
    543
  - Removing Spark Plug Frozen to Bushing
    544
  - Inspection and Cleaning of Spark Plug
    545
  - Installation of Spark Plugs
    545
  - Oil Pressure Relief Valve
    545
  - Switching
    546
  - Removing Ignition Switch
    546
  - Installation of Ignition Switch
    546
  - Ignition Switch Wiring Positions
    546
  - Engine Troubleshooting
    547
  - Fuel System Diagram
    557
  - Main Fuel Tanks
    563
  - Removal of Main Fuel Tanks
    563
  - Inspection and Repair
    563
  - Sloshed Fuel Tank 100 Hour Inspection
    563
  - Installation of Main Fuel Tank
    564
  - Tip Fuel Tanks
    564
  - Removal of Tip Tank
    564
  - Installation of Tip Tank
    564
  - Installation of Fuel Quantity Transmitter Unit
    565
  - Fuel Quantity Transmitter/Gauge Check
    565
  - Check and Adjustment of Fuel Quantity Transmitter Unit
    565
- Transmitter/Fuel Gauge Tolerances
  566
- Fuel Quantity Sending Unit (P/N 548-671) Calibration
  566
- Fuel Quantity Transmitter Calibration Tolerances
  567
  - Fuel Valves
    568
  - Fuel Shutoff Valve
    568
  - Removal of Fuel Shutoff Valve
    568
  - Disassembly of Fuel Shutoff Valve
    568
  - Cleaning, Inspection and Repair of Fuel Shutoff Valve
    569
  - Assembly of Fuel Shutoff Valve
    569
  - Installation of Shutoff Valve
    569
  - Fuel Selector Valve and Filter
    569
  - Fuel Selector and Filter (PA-28-235)
    570
  - Cleaning Filter Assembly
    571
  - Fuel Filter
    571
  - Installation of Fuel Selector and Filter Valve
    572
  - Fuel Filter Bowl and Screen
    573
  - Removal of Fuel Filter Bowl and Housing
    573
  - Installation of Fuel Filter Bowl and Screen
    573
- Cleaning Fuel System
  573
- Cleaning and Inspection of Filter Bowl Screen
  574
- Removal of Fuel Pumps
  574
- Plunger Fuel Pumps (PA-28-140, -150, -160, -180, and -235)
  574
  - Disassembly of Fuel Pump
    575
  - Plunger Fuel Pump
    576
- Cleaning, Inspection and Repair of Fuel Pump
  577
- Resistance Check (Plunger Type Pump)
  577
- Assembly of Fuel Pump
  577
- Adjustment of Electric Fuel Pump (Bench Test)
  578
- Adjustment of Electric Fuel Pump (in Airplane)
  578
- Installation of Fuel Pumps
  579
- Rotary Fuel Pumps (Weldon) (PA-28R)
  580
- Removal of Fuel Pump
  580
- Repair of Fuel Pump
  580
- Adjustment of Electric Fuel Pump (Bench Test)
  581
- Adjustment of Electric Fuel Pump (in Airplane)
  581
- Installation of Fuel Pump
  582
- Engine Primer Pump
  582
- Removal of Engine Primer
  582
- Disassembly, Cleaning and Assembly of Engine Primer
  582
- Installation of Engine Primer Pump
  583
  - Prime Jets
    583
  - Cleaning Fuel System
    583
  - Fuel System Troubleshooting
    585
  - Fabricated Fuel Quantity Transmitter Checking Jig
    587
  - Instruments
    589
- Rate of Climb Indicator
  589
- Magnetic Compass
  590
- Service Replacement
  592
- Non-Electrical Instruments
  592
- Vacuum System Service Tips
  592
- General
  592
- 3D22
  592
  - Vacuum Gauges
    593
  - Gyro Filters
    593
  - Vacuum Regulator
    594
  - Troubleshooting - Vacuum System
    594
  - Instrument Panel, PA-28-140, Serial
    598
Altimeter
598
- Tachometer
  598
- Airspeed Indicator
  602
- Suction Gauge
  615
- Vacuum Regulator Valve
  615
- Adjustments of Vacuum Regulator Valve
  615
- General
  615
- Troubleshooting
  615
- Adjustment of Vacuum Regulator Valve
  616
- Adjustment of Vacuum Warning Light Pressure Switch
  616
- Warning Lights)
  616
- Warning Light Pressure Switch
  617
- Adjustment of Vacuum Turn and Bank Indicator Regulator Valve 3E24
  618
- Removal and Replacement of Regulator Valve
  618
- Vacuum Pump
  618
- General
  618
- Troubleshooting
  618
- Removal of Vacuum Pump
  619
- Replacing Pump Fittings
  619
- Installation of Vacuum Pump
  619
- 3F1
  619
- Vacuum Pump Vane Wear Inspection - Aero Accessories Only
  620
- 3F2
  620
- Instrument Air System
  621
- Directional Gyro
  621
- 3F3
  621
- General
  621
- Typical Pitot Static System
  622
- Directional Gyro Indicator
  623
- Troubleshooting
  623
- Gyro Horizon
  624
- Removal and Replacement
  624
- 3F6
  624
- General
  624
- Gyro Horizon Indicator
  625
- Troubleshooting
  625
  - Rate of Climb Indicator
    626
  - Troubleshooting - Rate of Climb Indicator
    626
- Removal and Replacement
  626
- 3F8
  626
- General
  626
  - Sensitive Altimeter
    627
  - Altimeter
    628
  - Airspeed Indicator
    629
- Airspeed Tubes and Indicator
  630
  - Magnetic Copmass
    631
  - Adjustment of Compass
    631
  - Manifold Pressure Gauge
    633
  - Tachometer Indicator
    633
  - Manifold Pressure Indicator
    633
- Removal and Replacement
  633
- Engine Oil Pressure Gauge
  634
  - Tachometer
    634
  - Fuel Pressure Gauge
    635
  - Turn and Bank Indicator
    637
  - Electrical Instructions
    638
  - Fuel Quantity Indicator
    638
  - Oil Temperature Indicator
    639
  - Ammeter
    639
  - Removal and Replacement of Cluster Mounted Instruments
    640
  - Exhaust Gas Temperature Gauge
    640
  - EGT Probe Location
    642
  - Cylinder Head Temperature Gauge
    645
  - Fuel Flow Gauge
    645
  - Piper Autocontrol System
    646
  - Annunciator Panel
    646
- Inspection Report
  650
- Inspection Report, PA-28R
  650
  - Scheduled Maintenance
    656
  - Definitions
    656
  - Routine Inspection
    656
  - Detailed Inspection
    656
  - Approved Inspection
    657
  - Tests
    657
  - Bench Test
    657
  - On Condition Maintenance
    657
  - Time
    658
  - Inspection Requirements
    659
  - Annual / 100 Hour Inspection
    659
  - Progressive Inspection
    659
  - Overlimits Inspection
    659
  - Annual / 100 Hour Inspection Procedure
    660
  - Inspection Report
    662
  - Nature of Inspection
    662
  - Propeller Group
    662
  - Engine Group
    662
  - Notes
    684
  - Special Inspections
    688
  - Requirements
    688
  - Before each Flight
    688
  - Each 10 Hours
    688
  - Each 200 Hours
    689
  - Each 400 Hours
    689
  - Each 500 Hours
    689
  - Each 800 Hours
    690
  - Each 1000 Hours
    691
  - Each 1200 Hours
    691
  - Each 1400 Hours
    691
  - Each 2000 Hours
    691
  - Each 2400 Hours
    692
  - Each 3000 Hours
    692
  - Each 6000 Hours
    692
  - Each Thirty (30) Days
    693
  - Each Ninety (90) Days
    693
  - Each Four (4) Months
    693
  - Each Twelve (12) Months
    693
  - Each Four (4) Years
    694
  - Each Five (5) Years
    694
  - Each Six (6) Years
    694
  - Each Seven (7) Years
    694
  - Per Specific Operation / Operating Environmen
    695
  - Operation in High Dust or Industrial Pollution Environment
    695
  - Operation in High Salt or High Humidity Environment
    695
  - Operation in Extreme Cold
    696
  - Operation from Soft or Unusual Terrain
    696
  - Electric Trim Switch Inspection
    697
  - Pre-Flight Inspection
    697
  - Disabling the Switch
    697
  - Air Induction Inlet Hose 10 Hour Inspection
    699
  - Spinner/Bulkhead 25 Hour Inspection
    700
  - Spinner and Spinner Bulkhead Inspection
    700
  - Fuel Selector Valve 50 Hour Leak Check
    701
  - Stabilator Balance Weight Tube Assembly 200 Hour Inspection
    701
  - Stabilator Balance Weight Tube Inspection
    703
  - Fuel Selector Valve 400 Hour Inspection
    704
  - Induction Air Inlet Duct and Alternate Heat Duct Inspection
    704
  - Fuel Selector Valve Inspection
    705
  - Wing Rib Assembly W.s. 49.25 Inspections
    706
  - 100 Hour Wing Rib Inspection
    706
  - 500 Hour Wing Rib Inspection
    707
  - Wing Rib Assembly Inspection
    707
  - Wing Rib Assembly Date Stamp Identification
    708
  - Wing Spar Inspection
    709
  - Background
    709
  - Procedure
    709
  - Determining Usage Class
    709
  - Usage Class “B” - Severe
    710
  - Usage Class “C” - Extreme
    710
  - Usage Class “D” - Unknown
    710
  - Factored Service Time
    710
  - Next 50 Hours
    711
  - Each 1600 Hours
    711
  - Landing Light Seal Inspection
    712
  - Stabilator Attach Fittings Corrosion Inspection
    713
  - Flap Control Cable Attachment Bolt Inspection
    714
  - Aft Wing Attach Fittings 100 Hour Inspection
    715
  - Wing Attach Fittings
    716
  - Drain Hole Installation
    717
  - Removal and Installation Procedure
    718
  - Fuel Tank and Wing Spar Corrosion Inspection
    719
  - Fuel Tank/Wing Spar Corrosion Inspection
    720
  - Cast Main Landing Gear Strut Cylinder 100 Hour Inspection
    720
  - Nose Gear Drag Link 500 Hour Inspection and Bolt Replacement
    721
  - Main Gear Strut Cylinder
    721
  - Control Cable Inspection
    722
  - Cable Damage
    722
  - External Wear Patterns
    723
  - Internal Cable Wear
    723
  - Corrosion
    724
  - Cable Maintenance
    724
  - Internal Cable Patterns
    724
  - Cable Fittings
    725
  - 100 Hour Standard Inspection
    725
  - 100 Hour Special Inspection
    725
  - Exhaust System Inspection
    725
  - Pulley Wear Patterns
    726
  - Typical Muffler Fatigue Areas
    727
  - Exhaust System Inspection Points (Sheet 1)
    728
  - Exhaust System Inspection Points (Sheet 2)
    729
  - Field Check of Pa-28R-180
    730
  - Exhaust System Installation, PA-28R-180, -200
    730
  - Control Wheel 100 Hour Inspection
    731
  - Aileron Hinge Doubler 100 Hour Inspection
    731
  - Control Wheel Inspection Points
    731
  - Main Landing Gear Torque Link Inspection
    733
  - Inspection of Main Landing Gear Torque Links
    733
  - Upper Nose Gear Oleo Bearing Inspection
    734
  - Rudder Bar Assembly 100 Hour Inspection
    734
  - Rudder Bar Assembly 100 Inspection
    736
  - Rear Seat Quick Disconnect Mechanism Inspection
    737
  - Main Landing Gear Torque Link Greaser Bolt Inspection
    737
  - Retention Clip Adjustment
    738
  - Wing Aft Spar-To-Fuselage Attachment Hardware 100 Hour Inspection
    739
  - Unscheduled Maintenance Checks
    744
  - Lightning Strike
    744
  - Engine Overspeed, Overtemp, Loss of Oil, or Sudden Stoppage
    745
  - Severe Turbulence, Hard or Overweight Landing
    745
  - Flaps Extended above Maximum Flap Extension Speed
    746
  - Flood Damage, Immersion in Water
    747
  - Service Publications List
    754
  - Electrical System Schematics
    779
- Grid no
  780
  - Generator and Starter System (Typical)
    785
  - Generator Wiring Diagram (Typical)
    786
  - Generator System
    787
  - Description of Generator System
    787
  - Checking Generator System
    787
  - Adjustments, Tests and Maintenance of Generator System
    788
  - Test and Maintenance of Generator
    789
  - Inspection of Generator
    789
  - Sectional View of Generator
    789
  - Shunt Generator Output
    790
  - Checking Defective Generators
    791
  - No Output
    791
  - Unsteady or Low Output
    792
  - Excessive Output
    793
  - Noisy Generator
    793
  - Disassembly, Repair and Reassembly
    794
  - Field Coil Removal
    794
  - Field Coil Service
    794
  - Armature Service
    795
  - Polarizing Generator
    795
  - Generator Service Test Specifications
    796
  - Cold Output
    796
  - Hot Output
    796
  - Regulator
    797
  - Description of Regulator
    797
  - Cutout Relay
    797
  - Voltage Regulator
    798
  - Current/Voltage Regulator
    798
  - Current Regulator
    799
  - Resistances
    799
  - Temperature Compensation
    800
  - Regulator Polarity
    800
  - Regulator Maintenance
    800
  - Maintenance Instructions
    800
  - Cleaning Contact Points
    801
  - Use of Riffler File to Clean Points
    801
  - Voltage Regulator Air Gap
    801
  - Regulator Checks and Adjustments
    802
  - Checking Voltage Setting Fixed Resistance Method
    802
  - Checking Voltage Setting Variable Resistance Method
    802
  - Adjusting Voltage Regulator Setting
    803
  - Variable Resistance Method
    804
  - Cutout Relay Air Gap Check and Adjustment
    805
  - Cutout Relay Point Opening Check and Adjustment
    805
  - Checking Cutout Relay Closing Voltage
    806
  - Adjustment of Cutout Relay Closing Voltage
    806
  - Checking Current Regulator, Load Method
    807
  - Checking Current Regulator, Jumper Lead Method
    807
  - Regulator Spring Replacement
    808
  - Radio By-Pass Condensers
    808
  - Regulator Armature Replacement
    808
  - High Points on Regulator Performance and Checks
    808
  - Regulator Service Test Specifications
    809
  - Alternator System
    810
  - Description of Alternator System
    810
  - Early Alternator and Starter Systems
    811
  - Later Alternator and Starter Systems
    812
  - Alternator System Test Procedure
    813
  - Lamp-Bank Load
    814
  - Bench Testing Alternator
    815
  - Field Current Draw
    815
  - Checking Field Circuit
    815
  - Testing Field Circuit
    815
  - Testing Alternator Internal Field Circuit for a Ground
    816
  - Testing Rectifiers
    816
  - Testing Rectifiers (Positive)
    817
  - Testing Rectifiers (Negative)
    818
  - Removing and Installing Rectifiers
    819
  - Fixtures and Adapters
    819
  - Removing Rectifiers
    819
  - Installing Rectifiers
    820
  - Soldering Rectifier Lead
    821
  - Testing Stator Coils
    822
  - Testing Stator Coils for Ground
    823
  - Testing Alternator Capacitors
    823
  - Removing Needle Bearing from End Shield
    824
  - Installing Needle Bearing in End Shield
    824
  - Removing Drive Pulley
    825
  - Removing Drive End Bearing
    825
  - Replacing Slip Rings
    826
  - Removing Slip Ring
    826
  - Aligning Slip Ring
    826
  - Removing Slip Rings
    827
  - Installation of Slip Rings
    827
  - Solder Points
    828
  - Installing Driver End Shield and Bearing
    829
  - Installing Pulley
    829
  - Installing Grease Retainer
    830
  - Installing Drive End Bearing
    830
  - Assembling End Shield Sub-Assemblies
    831
  - Bench Run-Up Test
    831
  - Meter Connections for Alternator Performance Test
    832
  - 37-Ampere Alternator
    832
  - Bench Hot Stabilation Output Test
    833
  - 60-Ampere Alternator
    833
  - Voltage Regulator Servicing
    834
  - Air Gap Adjustment
    834
  - Checking Air Gap
    834
  - Contact Clearance Adjustment
    835
  - Voltage Regulator Fusible Wires
    835
  - Voltage Regulator Resistance Units
    835
  - Voltage Regulator Fusible Wire Replacement
    836
  - Checking Voltage Regulator
    836
  - Over Voltage Relay
    837
  - Checking over Voltage Relay
    837
  - Checking Generator or Alternator Belt Tension
    838
  - Starting Motor
    838
  - Operation of Starting Motor
    838
  - Checking Starting Motor
    840
  - Test and Maintenance of Starting Motors
    841
  - No Load Test
    841
  - Lock-Torque Test
    842
  - Lock Torque Test Hookup
    842
  - Resistance Test Hookup
    842
  - Resistance Test
    843
  - Component Inspection and Repair
    844
  - Starting Motor Service Test Specifications
    845
  - Starting Motors
    846
  - Exploded View of Gear Reduction Starting Motor
    847
  - Armature
    850
  - Turning Starting, Motor Commutator
    850
  - Testing Motor Armature for Shorts
    850
  - Field Coils
    851
  - Brush Holders
    851
  - Gear and Pinion Housing
    851
  - Bendix Drive
    851
  - Bench Tests
    852
  - Starting Motor Control Circuit
    853
  - Battery
    854
  - Servicing Battery
    854
  - Removal of Battery
    854
  - Installation of Battery
    854
  - Charging Battery
    855
  - Hydrometer Reading and Battery Charge Per Cent
    855
  - Battery Box Corrosion Prevention
    855
  - Starting through External Power Receptacle with Airplanes Battery
    856
  - Checking Alternator System
    857
  - Alternator Nomenclature
    858
  - Alternator Service Precautions
    858
  - Description of Alternator
    858
  - Overhaul of Alternator
    859
  - Exploded View of Alternator
    859
  - Disassembly of Alternator
    860
  - Removal of Slip Ring End Bearing
    860
  - Removal of Rectifier
    860
  - Inspection and Testing of Components
    861
  - Removal of Drive End Head
    861
  - Removal of End Head Bearing
    861
  - Testing Rotor for Ground
    862
  - Testing Rotor for Shorts
    862
  - Assembly of Alternator
    863
  - Installation of Bearing
    863
  - Installation of Rectifier
    863
  - Testing of Alternator
    864
  - Terminal Assembly
    864
  - Alternator Service Test Specifications
    865
  - Slip Ring End Bearing Assembly
    865
  - Testing Alternator
    865
  - Alternator Specifications Prestolite
    865
  - Checking Alternator Belt Tension
    866
  - Instrument and Panel Lights
    866
  - Removal of Dimmer Control Assembly
    866
  - Installation of Dimmer Control Assembly
    866
  - Annunciator Panel Description
    867
  - Removal of Oil Pressure Sensor
    867
  - Installation of Oil Pressure Sensor
    867
  - Removal of Vacuum Sensor
    867
  - Installation of Vacuum Sensor
    868
  - Anti-Collision Light
    868
  - Removal of Wing Tip Strobe Light
    868
  - Installation of Wing Tip Strobe Light
    869
  - Removal of Fin Tip Strobe Light
    869
  - Installation of Fin Tip Strobe Light
    869
  - Removal of Strobe Power Supply
    869
  - Installation of Strobe Power Supply
    870
  - Strobe Light Connections
    872
  - Electrical System Troubleshooting
    873
  - Electrical Symbols
    896
  - Electrical Wire Coding
    897
  - Electrical System Schematic
    898
  - Landing Gear Back-Up Actuator Override Mechanism
    913
  - Landing Gear
    922
  - Avionics
    923
  - Instrument Lights
    930
  - A/C Air Blower
    930
  - Rotating Beacon
    930
  - Overhead Flood Light
    931
  - Fuel Pump
    931
  - Landing Light
    931
  - Navigation Lights
    931
  - Pitch Trim
    932
  - Pitot Heat
    932
  - Pitot and Pressure Head Heater
    933
  - Radio Lights
    933
  - Stall Warning
    933
  - Turn & Bank
    934
  - Electronics
    945
  - Emergency Locator Transmitter
    946
  - Battery Removal and Installation
    946
  - Two Year, Magnesium Battery Connections
    947
  - ELT Portable Folding Antenna (Narco)
    948
  - ELT Using Fixed Aircraft Antenna (Narco)
    948
  - Battery Removal and Installation (Narco)
    949
  - Emergency Locator Transmitter Schematic (Narco)
    949
  - Communications Components ELT Schematic
    950
  - Testing Emergency Locator Transmitter
    951
  - Pilots Remote Switch
    952
  - Testing Pilot's Remote Switch
    952
  - Inadvertent Activation
    953
  - Pilot's Remote Switch
    955
  - Autoflight. - General
    956
  - Non-Piper A.f.C.s. Equipment Contacts
    956
  - Piper A.f.C.s. Equipment
    956
  - Rack-Mounted Avionics
    957
  - Heating and Ventilating
    958
  - Heating and Ventilating System
    959
  - Cabin Heater, Defroster and Fresh Air System
    961
  - Accessories and Utilities
    972
  - Air Conditioning Installation
    974
  - Air Conditioning System Operation
    974
  - Air Conditioning System Installation
    975
  - Temperature Pressure Chart
    976
  - Malfunction Detection
    977
  - Special Servicing Procedures
    978
  - General Refrigeration System Procedures
    978
  - Refrigerant Safety Precautions
    978
  - System Servicing Precautions
    979
  - Aluminum Tubing Torque
    979
  - Service Valves
    980
  - Service Valve Replacement
    980
  - Test Gauge and Manifold Set
    981
  - Checking the System for Leaks
    981
  - Manifold Set Operation
    982
  - Leak Check
    983
  - Leak Test Hookup
    983
  - Evacuating the System
    985
  - Evacuation Hookup
    985
  - Charging the System
    986
  - With a Charging Stand
    987
  - Using the Airplane Compressor to Charge the System
    988
  - Addition of Partial Charge the System
    989
  - Charging Hookup
    989
  - Compressor Service
    990
  - Compressor Removal
    991
  - Compressor Installation
    991
  - Checking Compressor Oil
    992
  - Compressor Oil Charge
    992
  - Replacement of Compressor And/Or Alternator Drive Belts
    993
  - Alternator Belt Alignment
    994
  - Adjustment of Drive Belt Tension
    995
  - Compressor and Alternator Belt Installation
    997
  - Magnetic Clutch
    999
  - Magnetic Clutch Removal.
    999
  - Magnetic Clutch Installation
    1000
  - Refrigerant Lines and Routing
    1000
  - Receiver-Dehydrator
    1001
  - Receiver-Dehydrator Removal
    1001
  - Receiver-Dehydrator Installation
    1001
  - Condenser Assembly Removal
    1001
  - Condenser Installation
    1002
  - Condenser Door Actuator
    1002
  - Early Installation
    1003
  - Condenser Air Scoop Installation
    1003
  - Condenser Assembly Rigging Instructions
    1004
  - Expansion Valve
    1005
  - Expansion Valve Removal
    1005
  - Expansion Valve Installation
    1005
  - Evaporator Assembly
    1006
  - Evaporator Assembly Removal
    1006
  - Evaporator Assembly Installation
    1006
  - Pressure Relief Switch
    1007
  - Components Installation
    1007
  - Electrical Installation
    1008
  - Adjustment of Throttle Switch
    1008
  - Fuse Replacement
    1009
  - Air Conditioning Wiring Schematic
    1010
  - Restraint System
    1020
  - Overhead Vent Blower
    1020
  - Shoulder Harness
    1020
  - Inertial Reel Adjustment
    1020
  - Disassembly of Blower Assembly
    1021
  - Reassembly of Blower Assembly
    1021
  - Installation of Blower Assembly
    1021
  - Blower System Wire Color Codes
    1022
  - Portable Fire Extinguisher
    1022
  - Monthly
    1022
  - 100 Hour / Annual
    1022

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