PIAGGIO Carnaby 200 Manuals

Manuals and User Guides for PIAGGIO Carnaby 200. We have 1 PIAGGIO Carnaby 200 manual available for free PDF download: Service Station Manual

PIAGGIO Carnaby 200 Service Station Manual (311 pages)

Brand: PIAGGIO | Category: Scooter | Size: 19.45 MB

Index of Topics
5
Characteristics
6
Safety Rules
7
Maintenance Rules
7
Vehicle Identification
8
Dimensions and Mass
9
Weights and Dimensions
9
Electrical System
10
Wheels and Tyres
11
Frame Assembly
14
Tightening Torques
14
Front Suspension
15
Front Brake
15
Rear Suspension
15
Rear Brake
15
Cylinder Head
16
Crankcase and Crankshaft
16
Overhaul Data
16
Assembly Clearances
17
Cylinder - Piston Assy.
17
Coupling Categories
18
Piston Rings
18
Engine Sealing Rings
19
Engine Sealing Rings (1St Oversize)
19
Engine Sealing Rings (2Nd Oversize)
19
Engine Sealing Rings (3Rd Oversize)
19
Crankshaft - Crankcase
20
Fitting Clearances
21
Crankshaft/ Crankcase Axial Clearance
22
Slot Packing System
22
Compression Ratio
23
Recommended Products Table
24
Tooling
25
Index of Topics
25
Appropriate Tools
26
Maintenance
38
Index of Topics
38
Maintenance Chart
39
Every 2 Years
39
Carburettor
42
Checking the Spark Advance
42
Spark Advance Variation
43
Revolution Limiter
43
Spark Plug
44
Hub Oil
46
Air Filter
47
Engine Oil
48
Recommended Products
48
Engine Oil Filter
49
Oil Pressure Warning Light
50
Checking the Ignition Timing
50
Checking the Valve Clearance
51
Cooling System
51
Level Check
51
Top-Up
52
Braking System
52
Recommended Products
53
Headlight Adjustment
54
SAS Filters Inspection and Cleaning
54
Troubleshooting
56
Index of Topics
56
Engine Poor Performance
57
Rear Wheel Spins at Idle
57
Starting Difficulties
57
Excessive Oil Consumption/Exhaust Smoke
58
Insufficient Lubrication Pressure
58
Engine Tends to Cut-Off at Full Throttle
58
Engine Tends to Cut-Off at Idle
58
Excessive Exhaust Noise
59
High Fuel Consumption
59
Engine Overheating
59
SAS Malfunctions
59
Transmission and Brakes
60
Clutch Grabbing or Performing Inadequately
60
Insufficient Braking
60
Brakes Overheating
60
Turn Signal Lights Malfunction
61
Steering and Suspensions
61
Heavy Steering
61
Excessive Steering Play
61
Noisy Suspension
61
Suspension Oil Leakage
62
Oil Leakage from Suspension
62
Electrical System
63
Components Arrangement
68
Devices and Accessories
80
Checks and Inspections
82
Ignition Circuit
82
No Spark Plug
82
HV Coil Secondary Check
83
Specific Tooling
83
Electric Characteristic
83
Pick-Up
84
Voltage Value
84
Specific Tooling
84
Stator Check
85
Voltage Regulator Check
85
Recharge System Voltage Check
86
Choke Inspection
86
Turn Signals System Check
87
Lights List
88
Light Bulb Table
88
Fuse Table
89
Sealed Battery
90
Pump Electrics Check
91
Pump Supply
91
If the Pump Does Not Work
91
Engine from Vehicle
94
Index of Topics
94
Exhaust Assy. Removal
95
Removal of the Engine from the Vehicle
95
Engine
99
Automatic Transmission
100
Transmission Cover
100
Specific Tooling
100
Air Duct Filter
101
Removing the Driven Pulley Shaft Bearing
102
Refitting the Driven Pulley Shaft Bearing
102
Baffle Roller
102
Removing the Driven Pulley
104
Inspecting the Clutch Drum
104
Removing the Clutch
105
Inspecting the Clutch
106
Pin Retaining Collar
106
Removing the Driven Half-Pulley Bearing
107
Inspecting the Driven Fixed Half-Pulley
107
Inspecting the Driven Sliding Half-Pulley
109
Refitting the Driven Half-Pulley Bearing
109
Refitting the Driven Pulley
110
Driven Pulley Fitting
110
Inspecting the Clutch Spring
111
Refitting the Clutch
111
Drive-Belt
115
Removing the Driving Pulley
116
Driving Pulley Removal
118
Refitting the Driving Pulley
119
Refitting the Transmission Cover
120
End Gear
120
Removing the Hub Cover
120
Removing the Wheel Axle
121
Removing the Hub Bearings
121
Removing the Wheel Axle Bearings
122
Inspecting the Hub Shaft
123
Inspecting the Hub Cover
123
Refitting the Wheel Axle Bearing
123
Refitting the Hub Cover Bearings
124
Refitting the Hub Bearings
125
Refitting the Ub Cover
125
Flywheel Cover
126
Removing the Stator
127
Refitting the Stator
127
Refitting the Flywheel Cover
127
Removing the Flywheel Magneto
128
Inspecting the Flywheel Components
129
Refitting the Flywheel Magneto
129
Refitting the Starter Motor
129
Removing the Intake Manifold
130
Removing the Timing System Drive
130
Removing the Cam Shaft
132
Removing the Cylinder Head
133
Removing the Valves
133
Removing the Cylinder - Piston Assy.
134
Inspecting the Small End
136
Inspecting the Wrist Pin
137
Caratteristiche Tecniche
138
Inspecting the Piston
139
Inspecting the Piston Rings
139
Removing the Piston
140
Choosing the Gasket
141
Refitting the Piston Rings
142
Refitting the Cylinder
142
Inspecting the Cylinder Head
143
Inspecting the Timing System Components
144
Inspecting the Valve Sealings
145
Inspecting the Valve Housings
145
Inspecting the Valves
146
Inspecting the Springs and Half-Cones
149
Refitting the Valves
149
Inspecting the Cam Shaft
150
Refitting the Head and Timing System Components
151
Refitting the Intake Manifold
154
Splitting the Crankcase Halves
154
Crankcase - Crankshaft
154
Inspecting the Crankshaft Alignment
157
Сrankshaft Alignment
158
Inspecting the Crankcase Halves
159
Inspecting the Crankshaft Plain Bearings
160
Refitting the Crankcase Halves
160
Lubrication Circuit
161
Oil Pressure Check
163
Oil Pump
165
Removing the Oil Sump
169
Inspecting the By-Pass Valve
169
Refitting the Oil Sump
170
SAS Valve
170
Inspecting the One-Way Valve
170
Inspecting the Cut-Off
171
Fuel Supply
172
Removing the Carburettor
173
Refitting the Carburettor
181
Inspecting the Automatic Choke Device
186
Adjusting the Idle
188
Suspensions
191
Index of Topics
191
Removing the Front Wheel
192
Front Wheel Hub Overhaul
192
Specific Tooling
193
Refitting the Front Wheel
195
Handlebar
196
Front Fork
196
Front Fork
197
Spring Length Check
198
Recommended Products
200
Steering Bearing
206
Steering Bearing
207
Removing the Rear Wheel
208
Refitting the Rear Wheel
209
Swing-Arm
209
Shock Absorbers
212
Exhaust Bracket
213
Centre-Stand
215
Index of Topics
217
Interventions Rules
218
Rear Brake Calliper
218
Front Brake Calliper
219
Rear Brake Disc
222
Disc Inspection
223
Front Brake Disc
223
Front Brake Pads
225
Rear Brake Pads
226
Rear - Combined
227
Front Brake Pump
229
Rear Brake Pump - Combined
230
Index of Topics
232
Cooling System
232
Circuit Diagram
233
Cooling Circuit
233
Electric Fan Check
234
Electric Fan Operation Check
234
Thermoswitch Operation Check
235
Coolant Replacement
236
Thermostat
236
Chassis
239
Seat
240
Rear Rack
241
Rear Handlebar Cover
241
Instrument Panel
241
Front Handlebar Cover
242
Headlight Assy.
243
Legshield
244
Knee-Guard
246
Removing the Ignition Key-Switch When on *Off*
246
Removing the Ignition Key-Switch When on *Lock*
247
Front Wheel Housing
247
Taillight Assy.
247
Footrest
248
Side Fairings
249
Rear Mudguard
251
Helmet Bay
251
Fuel Tank
253
Front Mudguard
254
Radiator Fan
254
Expansion Tank
255
Radiator Cover
255
Pre-Delivery
256
Index of Topics
256
Aesthetic Inspection
257
Tightening Torques Inspection
257
Electrical System
257
Levels Check
258
Road Test
258
Static Test
259
Functional Inspection
259
Time
260
Crankcase
262
Crankshaft
263
Cylinder Assy.
264
Cylinder Head Assy.
265
Rocker Arms Support Assy.
266
Cylinder Head Cover
267
Chain Tensioner
268
Oil Filter
269
Driven Pulley
270
Final Gear Assy.
272
Final Drive
272
Driving Pulley
273
Flywheel Magneto
274
Transmission Cover
274
Exhaust Pipe
276
Air Cleaner
277
Frame
278
Legshield Spoiler
280
Side Covers
281
Footrests
282
Rear Cover
283
Rear Shield
283
Central Cover
284
Underseat Compartment
285
Mudguard
286
Expansion Tank
288
Radiator
289
Rear Shock Absorber
290
Steering Column Bearings
291
Handlebar Covers
292
Handlebar Components
293
Swinging Arm
294
Brake Hoses
295
Seat Lock
297
Instrument Panel
298
Luggage Rack
299
Locks
300
Turn Signal Lights
301
Front Wheel
302
Rear Wheel
303
Electric Start
304
Fuel Pump
305
Electric Devices
306
Electric Devices
307
Secondary Air Box
308

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