PGO Bug Rider M2-250 Manuals

Manuals and User Guides for PGO Bug Rider M2-250. We have 1 PGO Bug Rider M2-250 manual available for free PDF download: Service Manual

PGO Bug Rider M2-250 Service Manual

PGO Bug Rider M2-250 Service Manual (121 pages)

Brand: PGO | Category: Utility Vehicle | Size: 21 MB

Table of Contents

Section 1

2
- Table of Contents
  2
- Inspection/Adjustment
  3
- Service Information
  3
- Maintenance Schedule
  4
- Engine Oil
  5
- Fuel Line/Fuel Filter
  5
- Throttle Operation
  5
- Air Cleaner
  6
- Spark Plug
  7
- Valve Clearance
  7
- Carburetor Idle Speed
  8
- Cylinder Compression
  8
- Drive Belt
  10
- Final Reduction Gear Oil
  10
- Headlight Aim
  10
- Clutch Shoe Wear
  11
- Cooling System
  11
- Brake System
  12
- Nuts/Bolts/Fasteners
  12
- Steering Handlebar
  13
- Suspension
  13
- Wheels/Tires
  13
Section 2

14
- Inspection/Adjustment
  15
- Service Information
  15
- Maintenance Schedule
  16
- Engine Oil
  17
- Fuel Line/Fuel Filter
  17
- Throttle Operation
  17
- Air Cleaner
  18
- Spark Plug
  19
- Valve Clearance
  19
- Carburetor Idle Speed
  20
- Cylinder Compression
  20
- Drive Belt
  22
- Final Reduction Gear Oil
  22
- Headlight Aim
  22
- Clutch Shoe Wear
  23
- Cooling System
  23
- Brake System
  24
- Nuts/Bolts/Fasteners
  24
- Steering Handlebar
  25
- Suspension
  25
- Wheels/Tires
  25
3. Lubrication System 3

26
- Lubrication System Diagram
  28
- Service Information
  28
- Troubleshooting
  28
- Engine Oil/Oil Filter
  29
- Oil Pump Disassembly
  30
- Oil Pump Removal
  30
- Oil Pump Assembly
  31
- Oil Pump Inspection
  31
- Oil Pump Installation
  32
Cylinder Head/Valves

33
- Cylinder Head/Valves
  34
- Schematic Drawing
  34
- Service Information
  35
- Troubleshooting
  36
- Camshaft Removal
  37
- Cylinder Head Cover Removal
  37
- Cylinder Head Disassembly
  39
- Cylinder Head Removal
  39
- Cylinder Head Assembly
  41
- Camshaft Installation
  42
- Cylinder Head Installation
  42
- Cylinder Head Cover Installation
  44
5 Cylinder/Piston

45
- Schematic Drawing
  46
- Service Information
  47
- Troubleshooting
  47
- Cylinder Removal
  48
- Piston Removal
  48
- Piston Installation
  51
- Cylinder Installation
  52
Drive and Driven Pulleys/ Kick Starter

54
- Drive and Driven Pulleys
  55
- Schematic Drawing
  55
- Service Information
  56
- Troubleshooting
  56
- Left Crankcase Cover
  57
- Drive Pulley
  58
- Clutch/Driven Pulley
  62
Final Reduction

70
- Schematic Drawing
  71
- Service Information
  72
- Troubleshooting
  72
- Final Reduction Disassembly
  73
- Final Reduction Inspection
  73
- Final Reduction Assembly
  76
. Carburetor 7

79
- 8-1 Diaphragm and Piston Operation
  80
- Carburetor
  80
- 8-2 Slow System
  81
- 8-3 Coasting Enrichment System
  81
- 8-4 Main System
  83
- 8-5 Auto-Enrichener (Auto-Choke) System
  84
- 8-6 Float System
  85
- 8-7 Accelerator Pump System
  86
- 8-8 Inspection
  87
A.C. Generator/Starter Clutch

89
- Generator/Starter Clutch
  90
- Schematic Drawing
  90
- Service Information
  91
- Troubleshooting
  91
- Flywheel Removal
  92
- Starter Clutch
  92
- Stator Removal
  92
- Flywheel Installation
  94
- Stator Installation
  94
- Right Crankcase Cover Installation
  95
. Crankcase/Crankshaft 10

96
- Schematic Drawing
  97
- Service Information
  98
- Troubleshooting
  98
- Crankcase Separation
  99
- Crankshaft Inspection
  100
- Crankcase Assembly
  101
. Cooling System 11

104
- Schematic Drawing
  105
- Service Information
  106
- Troubleshooting
  106
- Cooling System Testing
  107
- Radiator
  108
- Water Pump
  113
- Thermostat
  119

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