Pfeiffer Vacuum PU V80 1000 041 Pump Manuals

Manuals and User Guides for Pfeiffer Vacuum PU V80 1000 041 Pump. We have 1 Pfeiffer Vacuum PU V80 1000 041 Pump manual available for free PDF download: Operating Instructions Manual

Pfeiffer Vacuum PU V80 1000 041 Operating Instructions Manual (72 pages)

Screw pump

Brand: Pfeiffer Vacuum | Category: Water Pump | Size: 16 MB

Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Tbl. 2: Abbreviations Used in this Document
9
Fig. 1: Position of Sticker on the Product Shown as an Example
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
13
Limits of Use of the Product
13
Proper Use
14
Foreseeable Improper Use
14
Personnel Qualification
14
Ensuring Personnel Qualification
14
Tbl. 3: Limits of Use of the Product
14
Personnel Qualification for Maintenance and Repair
15
Product Description
16
Function
16
Fig. 2: Functional Principle with Heat Exchanger
16
Fig. 3: Structure of the Vacuum Pump Shown on the Hepta 200 | 300 P as an Exam
16
Water Cooling
17
Temperature Monitoring
17
Thermometer
17
Shaft Seal on Motor Side and Vacuum Side
17
Gas Ballast
17
Sealing Gas System
17
Identifying the Product
17
Product Features
17
Scope of Delivery
18
Transportation and Storage
19
Transport
19
Bearing
20
Fig. 4: Transporting the Vacuum Pump
20
Installation
21
Setting up the Vacuum Pump
21
Connecting the Vacuum Side
21
Connecting the Exhaust Side
22
Tbl. 5: Maximum Permissible Forces on the Intake Flange
22
Connecting the Cooling Water Supply
23
Fig. 5: Cooling Water Connection with Plate Heat Exchanger
23
Connecting the Sealing Gas System
24
Tbl. 6: Requirements on the Cooling Water Composition
24
Tbl. 7: Contact and Switch-Point According to Sealing System
24
Fig. 6: Connecting the Sealing Gas System
24
Fig. 7: Connection Data for the Flow Rate Monitor
24
Connecting the Gas Ballast System
25
Tbl. 8: Contact and Switch-Point for Pressure Switch
25
Tbl. 9: Requirements for the Sealing Gas Supply
25
Fig. 8: Connecting the Gas Ballast System
25
Fig. 9: Connection Data for the Solenoid Valve
25
Connecting the Flushing Gas System
26
Tbl. 10: Requirements for the Ballast Gas
26
Tbl. 11: Requirements for the Flushing Gas
26
Fig. 10: Connecting the Flushing Gas System
26
Fig. 11: Connection Data for the Solenoid Valve
26
Installing the Coupling
27
Filling the Cooling Liquid
27
Fig. 12: Installing the Coupling
27
Filling up the Cooling Liquid on the Hepta 100 P
28
Fig. 13: Filling up the Cooling Liquid on Hepta 100 P
28
Filling up the Cooling Liquid on the Hepta 200 P | 300 P
29
Filling with Lubricant
29
Fig. 14: Filling up the Cooling Liquid on Hepta 200 P | 300 P
29
1Filling up Lubricant on the Motor Side
30
Fig. 15: Filling with Lubricant
30
2Filling Lubricant on the Vacuum Side
31
Connect to Mains Power Supply
31
Fig. 16: Filling Lubricant on the Vacuum Side
31
1Connect Three Phase Motor with 6-Pin Terminal Board
32
Fig. 17: Delta Connection
32
2Connect Three Phase Motor with 9-Pin Terminal Board
33
3Connect Three Phase Motor with 12-Pin Terminal Board
33
Fig. 18: Star Circuit
33
Fig. 19: Terminal Board for Low Voltage
33
Fig. 20: Motor Winding and Terminal Board for High Voltage
33
Checking the Direction of Rotation
34
Fig. 21: Double Star Circuit
34
Fig. 22: Delta Connection
34
Fig. 23: Star Circuit
34
Connecting the PTC Thermistor Tripping Unit
35
Fig. 24: Checking the Direction of Rotation
35
Connecting Operating Temperature Monitoring
36
Fig. 25: Connection Example with PTC Thermistor Tripping Unit
36
Fig. 26: Operating Temperature Thermal Circuit Breaker
36
Tbl. 12: Technical Data
37
Operation
38
Commissioning the Vacuum Pump
38
Switching on the Vacuum Pump
38
Conveying Condensable Vapors
39
Fig. 27: Gas Ballast Valve
39
Flushing the Screw Pump with Fluid
40
Flushing the Screw Pump with Gas
40
Switching off the Vacuum Pump
40
Maintenance
41
Maintenance Information
41
Checklist for Inspection and Maintenance
42
Checking the Lubricant Level
42
Tbl. 13: Maintenance Intervals
42
Checking the Cooling Liquid Level
43
Approach for the Hepta 100 P
43
Fig. 28: Checking the Lubricant Level on the Motor Side
43
Fig. 29: Checking the Lubricant Level on the Vacuum Side
43
Fig. 30: Checking the Cooling Liquid Level
43
Approach for the Hepta 200 P | 300 P
44
Changing the Lubricant
44
Fig. 31: Checking the Cooling Liquid Level
44
Draining Lubricant on the Motor Side
45
Fig. 32: Draining Lubricant on the Motor Side
45
Draining Lubricant on the Vacuum Side
46
Fig. 33: Draining Lubricant on the Vacuum Side
46
Filling Lubricant on the Motor Side
47
Filling Lubricant on the Vacuum Side
47
Fig. 34: Filling Lubricant on the Motor Side
47
Fig. 35: Filling Lubricant on the Vacuum Side
47
Changing the Cooling Liquid
48
Draining the Cooling Liquid on the Hepta 100 P
48
Fig. 36: Draining the Cooling Liquid
48
Draining the Cooling Liquid on the Hepta 200 | 300 P
49
Fig. 37: Draining the Cooling Liquid
49
Filling up the Cooling Liquid on the Hepta 100 P
50
Fig. 38: Filling up the Cooling Liquid on Hepta 100 P
50
Filling up the Cooling Liquid on the Hepta 200 P | 300 P
51
Fig. 39: Filling up the Cooling Liquid on Hepta 200 P | 300 P
51
Decommissioning
52
Decommissioning the Vacuum Pump
52
Recommissioning
52
Recycling and Disposal
54
General Disposal Information
54
Disposing of the Screw Pump
54
Malfunctions
55
Tbl. 14: Troubleshooting
56
Service Solutions by Pfeiffer Vacuum
57
Accessories
59
Accessory Information
59
Ordering Accessories
59
Consumables
59
Tbl. 15: Accessories
59
Tbl. 16: Consumables
59
Technical Data and Dimensions
60
General
60
Substances in Contact with the Media
60
Technical Data
60
Tbl. 20: Technical Data for Hepta 100 P
61
Tbl. 21: Technical Data for Hepta 200 P
61
Tbl. 22: Technical Data for Hepta 300 P
62
Dimensions
63
Fig. 40: Dimensions of Hepta 100 P | 50 Hz
63
Fig. 41: Dimensions of Hepta 100 P | 60 Hz
64
Fig. 42: Dimensions of Hepta 200 P | 50 Hz
65
Fig. 43: Dimensions of Hepta 200 P | 60 Hz
65
Fig. 44: Dimensions of Hepta 300 P | 50 Hz
66
Fig. 45: Dimensions of Hepta 300 P | 60 Hz
67
EC Declaration of Conformity
68
Declaration of Conformity
69

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Pfeiffer Vacuum PU V80 1000 041 Operating Instructions Manual (72 pages)

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