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PKD04171112
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Pfeiffer Vacuum PKD04171112 manual available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum PKD04171112 Operating Instructions Manual (70 pages)
Rotary vane pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 10 MB
Table of Contents
Table of Contents
3
1 About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Fig. 1: Position of the Stickers on the Product
9
2 Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
Limits of Use of the Product
15
Proper Use
15
Foreseeable Improper Use
15
Tbl. 3: Limits of Use of the Product
15
Personnel Qualification
16
Ensuring Personnel Qualification
16
Personnel Qualification for Maintenance and Repair
16
3 Product Description
18
Function
18
Operating Fluid
18
Fig. 2: Operating Principle
18
Fig. 3: Structure of the Rotary Vane Pump
18
Cooling
19
Gas Ballast System
19
Operating Fluid Return Via the Float Valve
19
Identifying the Product
19
Product Features
19
Scope of Delivery
20
4 Transportation and Storage
21
Transport
21
Storing the Vacuum Pump
22
Fig. 4: Transporting the Vacuum Pump
22
5 Installation
23
Setting up the Vacuum Pump
23
Connecting the Vacuum Side
23
Fig. 5: Top View of the Minimum Distances to the Lateral Limitations
23
Connecting the Exhaust Side
24
Filling the Operating Fluid
25
Connect the Exhaust Gas Temperature Monitoring
26
Fig. 6: Filling the Operating Fluid
26
Tbl. 5: Technical Data / Temperature Switches
27
Fig. 7: Thermal Circuit Breaker for Exhaust Gas Temperature Monitoring
27
Fig. 8: Connection Data for the Thermal Circuit Breaker
27
Connecting the Oil/Water Heat Exchanger
28
Tbl. 6: Requirements on the Cooling Water Composition
28
Establishing Mains Connection
29
Fig. 9: Making the Cooling Water Connection
29
Connect Three Phase Motor with 6-Pin Terminal Board
30
Connect Three Phase Motor with 12-Pin Terminal Board
30
Fig. 10: Delta Connection
30
Fig. 11: Star Circuit
30
Checking the Direction of Rotation
31
Setting the Motor Protection Switch
31
Fig. 12: Double Star Circuit
31
Fig. 13: Delta Connection
31
Fig. 14: Star Circuit
31
Frequency Inverter for Vacuum Pumps with 3-Phase Motor
32
Tbl. 7: Motor Protection Switch Settings for Hena 401 Global Motor
32
Tbl. 8: Motor Protection Switch Settings for Hena 401 Asian Motor
32
Tbl. 9: Motor Protection Switch Settings for Hena 631 Global Motor
32
Tbl. 10: Motor Protection Switch Settings for Hena 631 Asian Motor
32
Connecting the PTC Thermistor Tripping Unit
33
Fig. 15: Connection Example with PTC Thermistor Tripping Unit
33
6 Operation
34
Putting the Vacuum Pump into Operation
34
Switching on the Vacuum Pump
34
Operating the Rotary Vane Pump with Gas Ballast
36
Refilling Operating Fluid
36
Fig. 16: Gas Ballast Valve
36
Switching off the Vacuum Pump
37
Fig. 17: Refilling Operating Fluid
37
7 Maintenance
39
Maintenance Instructions
39
Checklist for Inspection and Maintenance
40
Changing the Operating Fluid
41
Determine Degree of Aging of P3 Operating Fluid
41
Change the Operating Fluid
42
Rinsing and Cleaning the Rotary Vane Vacuum Pump
43
Fig. 18: Draining the Operating Fluid
43
Changing the Operating Fluid Filter
44
Fig. 19: Changing the Operating Fluid Filter
44
Change the Exhaust Filter in the Operating Fluid Separator
45
Dismantling the Exhaust Filters
45
Fig. 20: Dismantling the Exhaust Filters
45
Mounting the Exhaust Filters
46
Cleaning the Intake Strainer
46
Fig. 21: Mounting the Exhaust Filters
46
Cleaning the Gas Ballast Filter
47
Fig. 22: Dismantling / Assembling the Intake Strainer
47
Cleaning the Operating Fluid Return Line
48
Fig. 23: Cleaning the Gas Ballast Filter
48
Fig. 24: Operating Fluid Return with Float Valve
49
Changing the Operating Fluid Type
50
8 Decommissioning
51
Shutting down for Longer Periods
51
Recommissioning
51
9 Recycling and Disposal
52
General Disposal Information
52
Dispose of Rotary Vane Pump
52
10 Malfunctions
53
Tbl. 12: Troubleshooting for Rotary Vane Pumps
54
11 Service Solutions by Pfeiffer Vacuum
55
12 Spare Parts
57
Ordering Spare Part Packages
57
Operating Fluids - Maintenance Level
57
Maintenance Kit - Maintenance Level
57
Overhaul Kit - Maintenance Level
57
Tbl. 13: Spare Parts Packages
57
Tbl. 14: Consumables
57
Set of Seals
58
Set of Vanes
58
13 Accessories
59
Accessory Information
59
Ordering Accessories
59
Tbl. 15: Accessories
59
14 Technical Data and Dimensions
60
General
60
Technical Data
60
Dimensions
65
Fig. 25: Dimensions Hena 401 with Air Cooling | Three Phase Motor IE3
65
Fig. 26: Dimensions Hena 401 S with Water Cooling | Three Phase Motor IE3
66
Fig. 27: Dimensions Hena 631 with Air Cooling | Three Phase Motor IE3
67
Fig. 28: Dimensions Hena 631 S with Water Cooling | Three Phase Motor IE3
68
Declaration of Conformity
69
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