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HILOBE 2704
User Manuals: Pfeiffer Vacuum HILOBE 2704 Roots Pump
Manuals and User Guides for Pfeiffer Vacuum HILOBE 2704 Roots Pump. We have
2
Pfeiffer Vacuum HILOBE 2704 Roots Pump manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HILOBE 2704 Operating Instructions Manual (140 pages)
Roots pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 25 MB
Table of Contents
Deutsch
3
Telegram Example
1
Telegramm Beispiel
2
Telegram Example
2
Table of Contents
3
Zu dieser Anleitung
8
Gültigkeit
8
Mitgeltende Dokumente
8
Varianten
8
Zielgruppe
8
Konventionen
8
Anweisungen IM Text
8
Piktogramme
9
Aufkleber auf dem Produkt
9
Abkürzungen
11
Sicherheitshinweise
12
Allgemeine Sicherheitshinweise
12
Sicherheit
12
Sicherheitsmaßnahmen
15
Einsatzgrenzen
16
Bestimmungsgemäße Verwendung
17
Vorhersehbarer Fehlgebrauch
17
Personenqualifikation
18
Personenqualifikation Sicherstellen
18
Personenqualifikation bei Wartung und Reparatur
18
Produktbeschreibung
19
Funktion
19
Antrieb
20
Abb. 5: Aufbau Horizontale Förderrichtung
20
Abb. 6: Aufbau Schaltkasten
20
Lieferumfang
21
Produktmerkmale
21
Produkt Identifizieren
21
Einbaulagen
21
Kühlung
21
Transport und Lagerung
22
Vakuumpumpe Transportieren
22
Vakuumpumpe Lagern
23
Abb. 7: Vakuumpumpe Transportieren
23
Installation
24
Einbaulagen
24
Abb. 8: Einbaulage: Förderrichtung Vertikal
24
Abb. 9: Einbaulage: Förderrichtung Horizontal
24
Vakuumpumpe Aufstellen
25
Abb. 10: Mindestabstände
25
Schmiermittel Einfüllen
26
Abb. 11: Schmiermittel Einfüllen
26
Splitterschutz Verwenden
27
Vakuumseite Anschließen
27
Vorvakuumseite Anschließen
28
Abb. 12: Einbaulage des Splitterschutzes
28
Schaltkasten Anschließen
29
Abb. 13: Schaltkasten Anschließen
29
Temperatursensoren und Lüfter Anschließen
30
Elektrische Schutzmaßnahmen Einrichten
30
Abb. 14: Verlängerungskabel Anschließen
30
Netzanschluss Herstellen
31
Abb. 15: Pinbelegung Netzanschluss
31
Schnittstellen
33
Schnittstelle "Remote
33
Spannungsausgang
33
Abb. 16: Pinbelegung der D-Sub-Buchse, 15-Polig
33
Eingänge
34
Ausgänge
34
Rs-485
34
Schnittstelle RS-485 Verwenden
35
Abb. 17: Vernetzung über Anschluss RS-485 mit Verbindungskabeln und Zubehör
35
Pfeiffer Vacuum Protokoll für RS-485-Schnittstelle
36
Telegrammrahmen
36
Telegrammbeschreibung
36
Telegramm Beispiel
36
Datentypen
37
Parametersatz
38
Allgemeines
38
Stellbefehle
38
Statusabfragen
39
Sollwertvorgaben
40
Zusätzliche Parameter für das Steuergerät
40
Vakuumpumpe Einschalten
41
Vakuumpumpe in Betrieb Nehmen
41
Betrieb
41
Sperrgasmenge Einstellen
42
Anschlüsse mit dem Pfeiffer Vacuum Parametersatz Konfigurieren
42
Betriebsarten
43
Normalbetrieb
44
Stand-By-Betrieb
44
Drehzahlstellbetrieb
44
Betriebsüberwachung
44
Betriebsanzeige über LED
44
Temperaturüberwachung
45
Schmiermittelstand Kontrollieren
45
Ausschalten und Fluten
45
Wartung
47
Wartungsinformationen
47
Checkliste für Inspektion und Wartung
47
Abb. 18: Filtermatte von Lüfter Austauschen
49
Schmiermittel Wechseln
49
Luftfilter Reinigen
49
Schmiermittel Ablassen
50
Abb. 19: Schmiermittel Ablassen
50
Schmiermittel Einfüllen
51
Abb. 20: Schmiermittel Einfüllen
51
Außerbetriebnahme
52
Stillsetzen für Längere Zeit
52
Wiederinbetriebnahme
52
Recycling und Entsorgung
53
Allgemeine Entsorgungshinweise
53
Wälzkolbenpumpe Hilobe Entsorgen
53
Störungen
54
Allgemeines
54
Störungen Beheben
54
Fehlercodes
55
Warn- und Fehlermeldungen bei Betrieb mit Steuergeräten
56
Servicelösungen von Pfeiffer Vacuum
58
Ersatzteilpakete Bestellen
60
Zubehör
61
Zubehörinformationen
61
Zubehör Bestellen
61
Technische Daten und Abmessungen
63
Allgemeines
63
Medienberührende Werkstoffe
63
Technische Daten
64
Abmessungen
66
Abb. 21: Hilobe 2704, Hilobe 4504, Hilobe 6204
66
Abb. 22: Hilobe 2704 H, Hilobe 4504 H, Hilobe 6204 H
67
Abb. 23: Antriebselektronik RC 7500
68
English
71
About this Manual
76
Applicable Documents
76
Conventions
76
Instructions in the Text
76
Target Group
76
Validity
76
Variants
76
Pictographs
77
Stickers on the Product
77
Fig. 1: Position of Stickers on Product with Vertical Direction of Flow
78
Tbl. 1: Stickers on the Product
78
Abbreviations
79
Fig. 2: Position of Stickers on Product with Horizontal Direction of Flow
79
Tbl. 2: Abbreviations Used
79
General Safety Information
80
Safety
80
Safety Instructions
80
Safety Precautions
83
Fig. 3: Max. Permissible Pressure Differential between Input and Output Sides, in Ac
84
Limits of Use
84
Tbl. 3: Permissible Ambient Conditions
84
Ensuring Personnel Qualification
85
Foreseeable Improper Use
85
Personnel Qualification
85
Proper Use
85
Personnel Qualification for Maintenance and Repair
86
Fig. 4: Design, Vertical Direction of Flow
87
Function
87
Product Description
87
Drive
88
Fig. 5: Design, Horizontal Direction of Flow
88
Fig. 6: Design, Switch Box
88
Cooling
89
Identifying Product
89
Mounting Orientations
89
Product Features
89
Scope of Delivery
89
Tbl. 4: Features of the Roots Pumps
89
Transportation and Storage
90
Transporting Vacuum Pump
90
Fig. 7: Transporting Vacuum Pump
91
Storing Vacuum Pump
91
Fig. 8: Mounting Orientation: Vertical Direction of Flow
92
Fig. 9: Mounting Orientation: Horizontal Direction of Flow
92
Installation
92
Mounting Orientations
92
Fig. 10: Minimum Distances
93
Filling with Lubricant
93
Setting up Vacuum Pump
93
Fig. 11: Filling with Lubricant
94
Connecting the Vacuum Side
95
Using Splinter Shield
95
Connecting the Fore-Vacuum Side
96
Fig. 12: Splinter Shield Mounting Orientation
96
Connecting Switch Box
97
Connecting Temperature Sensors and Fan
97
Fig. 13: Connecting Switch Box
97
Fig. 14: Connecting Extension Cable
98
Implement Electrical Safety Measures
98
Connecting to Mains Power Supply
99
Fig. 15: Mains Connection Pin Assignment
99
Fig. 16: Pin Assignment of the D-Sub Socket, 15-Pin
101
Interfaces
101
Remote" Interface
101
Tbl. 6: Plug Arrangement of the D-Sub Socket, 15-Pin
101
Voltage Output
101
Inputs
102
Outputs
102
Rs-485
102
Using RS-485 Interface
102
Fig. 17: Cross-Link Via Connection RS-485 Using Connection Cables and Accessories
103
Pfeiffer Vacuum Protocol for RS-485 Interface
103
Tbl. 7: Features of the RS-485 Interface
103
Telegram Frame
103
Telegram Description
104
Data Types
105
Control Commands
106
General
106
Parameter Set
106
Tbl. 8: Explanation and Meaning of the Parameters
106
Status Requests
107
Additional Parameters for the Control Unit
108
Reference Value Inputs
108
Commissioning Vacuum Pump
109
Operation
109
Switching on the Vacuum Pump
109
Adjusting Sealing Gas Amount
110
Configuring the Connections with the Pfeiffer Vacuum Parameter Set
110
Normal Operation
111
Operating Modes
111
Tbl. 13: Configuration with Parameters [P:019] and [P:024]
111
Tbl. 14: Configuration with Parameters [P:060] and [P:061]
111
Operating Mode Display Via LED
112
Operation Monitoring
112
Rotation Speed Setting Mode
112
Stand-By Operation
112
Check the Lubricant Level
113
Switching off and Venting
113
Temperature Monitoring
113
Checklist for Inspection and Maintenance
115
Maintenance
115
Maintenance Information
115
Tbl. 16: Maintenance Intervals
116
Changing Lubricant
117
Cleaning Air Filter
117
Fig. 18: Replace the Filter Mat of the Fan
117
Draining Lubricant
118
Fig. 19: Draining Lubricant
118
Fig. 20: Filling with Lubricant
119
Filling with Lubricant
119
Decommissioning
120
Recommissioning
120
Shutting down for Longer Periods
120
Dispose of Hilobe Roots Pumps
121
General Disposal Information
121
Recycling and Disposal
121
General
122
Malfunctions
122
Troubleshooting
122
Error Codes
123
Warning and Malfunction Messages When Operating with Control Units
124
Service Solutions by Pfeiffer Vacuum
125
Ordering Spare Part Packages
127
Tbl. 21: Hilobe Spare Part Packages
127
Accessories
128
Accessory Information
128
Ordering Accessories
128
Tbl. 22: Accessories
129
Tbl. 23: Consumables
129
General
130
Substances in Contact with the Media
130
Technical Data and Dimensions
130
Technical Data
131
Dimensions
133
Fig. 21: Hilobe 2704, Hilobe 4504, Hilobe 6204
133
Fig. 22: Hilobe 2704 H, Hilobe 4504 H, Hilobe 6204 H
134
Fig. 23: Electronic Drive Unit RC 7500
135
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Pfeiffer Vacuum HILOBE 2704 Operating Instructions Manual (68 pages)
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 12 MB
Table of Contents
Telegram Example
2
Table of Contents
3
1 About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
9
Fig. 1: Position of Stickers on Product with Vertical Direction of Flow
9
Abbreviations
10
Tbl. 2: Abbreviations Used
10
Fig. 2: Position of Stickers on Product with Horizontal Direction of Flow
10
2 Safety
11
General Safety Information
11
Safety Instructions
11
Safety Precautions
14
Limits of Use
15
Tbl. 3: Permissible Ambient Conditions
15
Fig. 3: Max. Permissible Pressure Differential between Input and Output Sides, in Ac
15
Proper Use
16
Foreseeable Misuse
16
Personnel Qualification
16
Ensuring Personnel Qualification
16
Personnel Qualification for Maintenance and Repair
17
3 Product Description
18
Function
18
Fig. 4: Design, Vertical Direction of Flow
18
Drive
19
Fig. 5: Design, Horizontal Direction of Flow
19
Fig. 6: Design, Switch Box
19
Cooling
20
Mounting Orientations
20
Identifying the Product
20
Product Features
20
Scope of Delivery
20
Tbl. 4: Features of the Roots Pumps
20
4 Transportation and Storage
21
Transporting the Vacuum Pump
21
Store the Vacuum Pump
22
Fig. 7: Transporting the Vacuum Pump
22
5 Installation
23
Set up the Vacuum Pump
23
Mounting Orientations
23
Filling with Lubricant
24
Fig. 8: Mounting Orientation: Vertical Direction of Flow
24
Fig. 9: Mounting Orientation: Horizontal Direction of Flow
24
Connecting the Vacuum Side
25
Fig. 10: Filling with Lubricant
25
Use Splinter Shield
26
Fig. 11: Splinter Shield Mounting Orientation
26
Connecting the Fore-Vacuum Side
27
Connect the Switch Box
28
Connect the Temperature Sensors and Fan
28
Fig. 12: Connect the Switch Box
28
Implement Electrical Safety Measures
29
Connect to Mains Power Supply
29
Fig. 13: Connect the Extension Cable
29
Tbl. 5: Required Properties of the Power Supply Cable
30
Fig. 14: Mains Connection Pin Assignment
30
6 Interfaces
31
Remote" Interface
31
Voltage Output
31
Tbl. 6: Plug Arrangement of the D-Sub Socket, 15-Pin
31
Fig. 15: Pin Assignment of the D-Sub Socket, 15-Pin
31
Inputs
32
Outputs
32
Rs-485
32
Interface RS-485
32
Pfeiffer Vacuum Protocol for RS-485 Interface
33
Telegram Frame
33
Tbl. 7: Features of the RS-485 Interface
33
Fig. 16: Cross-Link Via Connection RS-485 Using Connection Cables and Accessories
33
Telegram Description
34
Telegram Example
34
Data Types
35
7 Parameter Set
36
General
36
Control Commands
36
Tbl. 8: Explanation and Meaning of the Parameters
36
Status Requests
37
Reference Value Inputs
38
Additional Parameter for the DCU
38
8 Operation
39
Commissioning the Vacuum Pump
39
Switching on the Vacuum Pump
39
Configuring the Connections with the Pfeiffer Vacuum Parameter Set
39
Operating Modes
40
Tbl. 13: Configuration with Parameters [P:019] and [P:024]
40
Tbl. 14: Configuration with Parameters [P:060] and [P:061]
40
Normal Operation
41
Stand-By Operation
41
Rotation Speed Setting Mode
41
Operation Monitoring
41
Operating Mode Display Via LED
41
Temperature Monitoring
42
Check the Lubricant Level
42
Switching off and Venting
42
Tbl. 15: Meaning of the Leds
42
9 Maintenance
44
Maintenance Information
44
Checklist for Inspection and Maintenance
44
Tbl. 16: Maintenance Intervals
45
Cleaning the Air Filter
46
Changing the Lubricant
46
Fig. 17: Replace the Baffle Strainer of the Fan
46
Draining the Lubricant
47
Filling with Lubricant
47
Fig. 18: Drain the Lubricant
47
Fig. 19: Filling with Lubricant
48
10 Decommissioning
49
Shutting down for Longer Periods
49
Recommissioning
49
11 Recycling and Disposal
50
General Disposal Information
50
Dispose of Hilobe Roots Pumps
50
12 Malfunctions
51
General
51
Troubleshooting
51
Error Codes
52
Warning and Error Messages When Operating with DCU
53
13 Service Solutions by Pfeiffer Vacuum
54
14 Ordering Spare Part Packages
56
Tbl. 21: Hilobe Spare Part Packages
56
15 Accessories
57
Accessory Information
57
Ordering Accessories
57
Tbl. 22: Accessories
57
Tbl. 23: Consumables
57
16 Technical Data and Dimensions
58
General
58
Substances in Contact with the Media
58
Technical Data
59
Dimensions
60
Fig. 20: Hilobe 2704, Hilobe 4504, Hilobe 6204
61
Fig. 21: Hilobe 2704 H, Hilobe 4504 H, Hilobe 6204 H
62
Fig. 22: Electronic Drive Unit RC 7500
63
Declaration of Conformity
64
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