User Manuals: PETTIBONE Extendo 1157 Forklift

Manuals and User Guides for PETTIBONE Extendo 1157 Forklift. We have 1 PETTIBONE Extendo 1157 Forklift manual available for free PDF download: Operator's Manual

PETTIBONE Extendo 1157 Operator's Manual

PETTIBONE Extendo 1157 Operator's Manual (120 pages)

Brand: PETTIBONE | Category: Forklifts | Size: 1 MB

Table of Contents

Table of Contents
3
Safety
9
- Safety Rules
  9
- Safety Statements
  9
- Safety Messages
  10
- Operator Qualifications
  13
- Safe Operating Practices
  13
- Transporting Safely
  16
- Parking the Machine
  16
- Safety Decals
  18
  - Decal Locations
    19
    
    Main Decal Kit, LL-7858
    19
    
    0L1-10298-000, Use both Hands
    20
    
    Fl-10561, Service Brake
    20
    
    LL-1803-499, Accumulator
    20
    
    LL-4780, Transmission OIL Fill
    20
    
    Ll-6163, Motor Oil
    20
    
    LL-7932, Assembled in Usa
    20
    
    LL-6173-1, Operator Manual WITHIN
    21
    
    LL-7700, WELDING and Modification
    21
    
    LL-7605, Hydraulic OIL Only
    21
    
    LL-6455, Diesel Fuel Only
    21
    
    LL-6456, Combustible and Flammable Fluids
    22
    
    LL-7984, Safe Operation CHECK List
    22
    
    LL-6462-6, Excessive Hydraulic Pressure
    23
    
    LL-6463, Machine ROLL Away
    23
    
    LL-6465, ELECTROCUTION Hazard
    23
    
    LL-6466, Explosion Hazard
    23
    
    LL-6467, HOT and Pressurized
    24
    
    Ll-6468, no Riding
    24
    
    LL-6469, MOVING Belts and Spinning Blades
    24
    
    LL-6470, Machine TIP-OVER
    25
    
    LL-6471, HOT Exhaust PIPE
    25
    
    LL-6472, Personal Injury
    25
    
    LL-6474, Backward TIP-OVER
    25
    
    LL-6475, Machine TIP-OVER
    26
    
    LL-6476, Watch Your Step
    26
    
    LL-6477, no Step
    26
    
    Ll-6480, Pinch Point
    26
    
    Ll-6482, no Riding
    26
    
    LL-6489, Falling BOOM or Load
    26
    
    LL-6490, Fall Hazard
    26
    
    LL-6492, Carbon MONOXIDE
    27
    
    LL-6494, HIGH Pressure Hydraulic Fluid
    27
    
    LL-6497, Untrained Personnel
    27
    
    LL-7405, Fasten Seat BELT
    28
    
    LL-7406, Forward & Reverse
    28
    
    LL-7430, Falling Load
    28
    
    LL-7474, California Proposition 65 Warning
    28
    
    LL-7534, Elevate Personnel
    28
    
    LL-7535, Elevate Personnel
    28
    
    LL-7536, Lifting PREP & Setup
    29
    
    LL-7537, UNCONTROLLED Machine
    29
    
    LL-7539, Osha Trained
    29
    
    LL-7566, Hyd. OIL Fill PROCEDURE
    30
    
    LL-7599, PRE-Start Maintenance
    30
    
    BL-9969, Angle Indicator
    31
    
    00L-09870-000, no Riding
    31
  - Decal Add-On Kits
    36
General Information
41
- Material Safety Data Sheets (Msds)
  41
- Directional Reference
  42
- Identification
  43
  - Forklift Description
    43
    
    Forklift Identification Plate
    43
  - Standard Engine Description
    43
    
    Engine Identification Plate
    43
  - Transmission Description
    44
    
    Transmission Identification Plate
    44
  - Axle Description
    44
    
    Axle Identification Plate
    44
  - Work Platform Reference Guide
    44
    
    Preparation and Prevention
    45
    
    Using a Personnel Platform Attachment
    45
    
    Options and Accessories
    46
    
    Ordering Parts
    46
Forklift Operation
47
- Operational Safety
  47
  - Forklift Description
    49
  - Safe Operating Practices
    49
  - Pre-Startup Inspections
    50
    
    Walk-Around Inspection
    50
    
    Check Engine Oil
    50
    
    Check Transmission Oil
    50
    
    Check Radiator Coolant Level
    50
    
    Check Hydraulic Fluid Level
    51
    
    Tires and Rims
    52
    
    Inspection for Leaks
    52
    
    Hydraulic Fluid Level
    52
  - Entering the Operator's Compartment
    52
  - Operator's Seat
    52
    
    Seat Position Adjustment
    52
    
    Arm Rest
    52
    
    Seat Suspension Adjustment
    52
    
    Seat Belt
    53
    
    Instrument Panel
    53
    
    Fuel Gauge
    53
    
    Engine Coolant Temperature Gauge
    53
    
    Engine Hour Meter
    53
    
    Transmission Temperature Gauge
    53
    
    Transmission Oil Pressure Gauge
    54
    
    Inclinometer
    54
    
    Parking Brake Switch
    54
    
    Clutch Cut-Off Switch
    55
    
    Rear Axle Lock Warning Light
    55
    
    Rear Axle Restricted Mode
    55
    
    Brake Oil Pressure Warning Light
    55
    
    Parking Brake Indicator Light
    56
    
    Low Voltage Warning Light
    56
    
    Engine Oil Pressure Warning Light
    56
    
    Ignition Switch
    56
    
    Steering Selector
    56
  - Fixed Boom Hydraulic Controls
    57
    
    Remote Control Joystick
    57
    
    Function
    57
  - Traversing Boom Hydraulic Controls
    58
    
    Remote Control Joystick
    58
    
    Function
    59
  - Throttle and Brake Controls
    59
    
    Brake Pedal
    60
    
    Throttle Pedal
    60
  - Transmission Controls
    60
    
    Powershift Transmission Controls
    60
    
    Twist Grip Gear Shifter/Directional Selector
    60
    
    Steering Wheel
    60
  - Boom Features
    60
    
    Fork Leveling
    60
    
    Frame Tilt (Sway)
    60
    
    Gauges and Indicators
    60
  - Start-Up and Driving
    61
    
    Weight and Distance
    63
    
    Location of Load Range Capacity Charts
    63
    
    Raising the Load
    92
    
    Transporting the Load
    92
    
    Inclines and Unstable Surfaces
    92
    
    Landing the Load
    92
    
    Shutdown
    93
    
    Emergency Operations
    93
Maintenance
95
- Safety While Servicing the Machine
  95
- Maintenance and Service Kits
  97
- Routine Maintenance
  98
  - Daily (or 8 Hours)
    98
  - Weekly (or 30 Hours)
    99
  - Fluids and Lubricants
    99
  - Filter Kits
    99
  - Grease Fitting Location Charts
    100
    
    7K Models Fixed Grease Fittings
    100
    
    Models Fixed Grease Fittings
    101
    
    9-11K Models Fixed Grease Fittings
    102
    
    1157 Models Grease Fittings
    103
    
    7K Traversing Models
    104
    
    Traversing Models
    105
    
    11K Traversing Models
    106
  - Replace Fuel Filter Elements
    107
  - Service Air Cleaner
    108
  - Drain and Refill Cooling System
    109
  - Thermostat Test
    110
  - Drive Belt Tension Adjustment
    110
  - Battery Replacement
    110
  - Fuse Replacement
    111
  - Engine Oil Change
    111
  - Transmission Oil Change
    112
  - Transmission Filter Element Replacement
    112
  - Axle Lubricant Change
    112
- Required Scheduled Maintenance Log
  113
  - 250 Hours of Operation
    114
  - 500 Hours of Operation, or 6 Months
    114
  - 1000 Hours of Operation, or 1 Year
    115
  - 1250 Hours of Operation
    115
  - 1500 Hours of Operation, or 18 Months
    115
  - 2000 Hours of Operation, or 2 Years
    116
  - Operation under Severe Conditions
    116
  - Service Maintenance Chart
    117
  - Specifications
    118
    
    Tire Pressures
    118
    
    Hydraulic Oil
    118
    
    Diesel Fuel
    118

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