Perkins 4.99 Manuals

Manuals and User Guides for Perkins 4.99. We have 1 Perkins 4.99 manual available for free PDF download: Workshop Manual

Perkins 4.99 Workshop Manual

Perkins 4.99 Workshop Manual (115 pages)

Brand: Perkins | Category: Engine | Size: 5.23 MB

Table of Contents

Safety Precautions
4
Table of Contents
5
Example of Service Facilities
6
Engine Views
7
- Index to Engine Views
  8
- View of Fuel Pump Side of Engine
  9
- View of Camshaft Side of Engine
  10
- Engine Data
  11
- Engine Weights, Dry
  11
- Rating Details
  11
Technical Data
11
- Manufacturing Data and Dimensions
  12
- Recommended Torque Tensions
  12
- Service Wear Limits
  12
- Connecting Road Alignment
  16
- Approved Fuel Oil Specification
  21
- Static Timing Position
  22
- Earlier Heat Start Switch
  25
Operating and Maintenance
25
- Starting the Engine
  25
- To Operate the Starting Aid
  25
- Alternative Method
  26
- Glow Plugs
  26
- Running in Procedure
  26
- Stopping the Engine
  26
- Daily or Every 8 Hours
  27
- Every 4.000 Miles, 150 Hours or 3 Months
  27
- Post Delivery Checkover
  27
- Protection of an Engine Not in Service
  27
- Engine Coolant
  28
- To Drain the Cooling System
  28
- Fault Diagnosis
  29
- Key to Fault Finding Chart
  29
Cylinder Head
31
- To Remove the Valves
  33
- Combustion Chamber Inserts
  34
- Valve Guides
  34
- Valve Springs
  34
- Hand Grinding
  35
- Valves and Valve Seats
  35
- Push Rods
  36
- To Dismantle the Rocker Shaft Assembly
  36
- To Re-Assemble the Rocker Shaft Assembly
  36
- Valve Seat Inserts
  36
- 4.107 and 4.99 Engines
  37
- 4.108 Engines
  37
- Cylinder Head Gasket
  37
- To Rem Cylinder Head
  37
Pistons and Connecting Rods
41
Cylinder Block and Liners
47
- To Renew Cylinder Liners
  47
- Oversize Cylinder Liners
  48
Crankshaft and Main Bearings
49
Timing Case and Drive
55
Timing
63
- Timing Marks
  63
- To Reset the Engine to the Original Timing
  63
- Checking Fuel Pump Timing
  64
- Checking Valve Timing
  64
- Timing Pin
  64
- Lubrication System
  65
- The Lubricating Oil Pump
  65
- To Refit the Sump
  65
- To Remove the Sump
  65
- To Dismantle the Oil Pump
  67
- To Re-Assemble the Oil Pump
  68
- To Refit the Oil Pump
  68
- Oil Pressure
  69
- Oil Pressure Relief Valve
  69
- To Dismantle the Oil Pressure Relief Valve
  69
- To Renew the Paper Filter Element
  69
- By-Pass Valve
  70
- Oil Filter Assembly
  70
- To Renew the Filter Canister
  70
Cooling System
71
Air Cleaners and Fuel System
75
- Extreme Heavy Duty Two Stage, with Multiple Elements
  76
- Oil Bath Air Cleaners
  76
- Fuel Lift Pump
  77
- Fuel Oil Filters
  77
- Testing the Pump in Position
  77
- To Renew the Filter Element
  77
- Pressure Checking of Fuel Lift Pump in Position
  78
- To Dismantle the Lift Pump
  78
- To Re-Assemble the Lift Pump
  78
- To Remove the Lift Pump
  78
- Fuel Injection Pump
  79
- To Refit the Fuel Lift Pump
  79
- To Remove the Fuel Injection Pump
  79
- Fuel Injection Pump Timing
  80
- To Check Engine Marking Angle on Fuel Pump Drive Housing
  80
- To Refit the Fuel Injection Pump
  80
- Alternative Method Where no Tool Is Available
  81
- To Check Marking Angle of Fuel Injection Pump
  81
- Anti-Stall Device
  83
- Idling Speed Adjustment
  83
- Maximum Speed Setting
  83
- Atomiser Identification
  84
- Atomiser Pressures
  84
- Atomisers
  84
- Testing for Faulty Atomiser
  84
- Fuel Pipes (High Pressure)
  85
- Priming the Fuel System
  85
- Flywheel and Flywheel Housing
  87
- To Refit the Flywheel
  87
- To Remove the Flywheel
  87
- To Renew the Flywheel Ring Gear
  87
- To Refit the Flywheel Housing
  88
- To Remove the Flywheel Housing
  88
- Alternator
  89
Electrical Equipment
89
- Fault Finding on AC5
  89
- Checking or Adjusting the Voltage Setting
  90
- Checking the Alternator and Control Box
  90
- Checking the Field Isolating Relay
  90
- Fault Finding on 11 AC
  90
- Check Alternator Output
  91
- Check Warning Light Control
  91
- Flat Battery or Low State 01 Charge
  91
- Low-Unsteady Charging Rate
  91
- Alternator Output Test with Regulator Inoperative
  92
- Regulator Test
  92
- Performance Data
  93
- Routine Maintenance
  93
- Servicing
  93
- Run-Off Helix Drive
  94
- Starter Motors
  94
- "S" Type Starter Drive Assembly
  95
- Starter Motor - Pre-Engaged Drive
  96
- Checking Glow Plugs
  97
- Checking Glow Plus Using a Voltmeter
  97
- To Check for Continuity of Glow Plugs
  97
- Cold Starting Procedure
  99
- Cylinder Liners
  99
Engines for Refrigeration Units
99
- Fuel System
  99
- Piston
  101
- Piston Rings
  101
- Timing Gear Cover and Oil Seal
  101
- Lubricating Oils
  103
- MIL-L-46152 Oils
  103
- Mil-L-2104C Oils
  104
- Appendix
  105
Approved Service Tools
105
Index
111

Advertisement

Advertisement

Related Products

Perkins Categories

Engine Lifting Systems Personal Care Products Microphone Compact Loader

More Perkins Manuals