User Manuals: Penny&Giles Solo 70A Motor Controller

Manuals and User Guides for Penny&Giles Solo 70A Motor Controller. We have 1 Penny&Giles Solo 70A Motor Controller manual available for free PDF download: Operation And Installation

Penny&Giles Solo 70A Operation And Installation

Penny&Giles Solo 70A Operation And Installation (45 pages)

Motor Controller

Brand: Penny&Giles | Category: Controller | Size: 0 MB

Table of Contents

Table of Contents
3
Chapter 1 OPERATION

7
- Introduction
  
  7
- General
  
  8
  - Handling
    8
  - Operating Conditions
    8
- Controls
  
  8
  - On/Off Switch
    8
  - Status Indicator
    9
  - Throttle
    9
    
    Reverse Switch
    9
    
    Single-Ended Throttle
    9
    
    Speed Limiting Control
    9
    
    Wig-Wag (Center Off) Throttle
    9
    
    Freewheel Switch
    10
    
    Reverse Alarm
    10
    
    Slow/Fast Switch
    10
- Getting Ready to Drive
  
  10
- Tips for Using Your Controller
  
  11
  - Driving - General
    11
  - Driving Technique
    11
- Precautions for Use
  
  11
  - Hazards
    11
- Safety Checks
  
  12
  - Daily Checks
    12
  - Weekly Checks
    13
  - Servicing
    13
- Status Indication
  
  13
  - Status Indicator Steady
    14
  - Status Indicator Flashes Slowly
    14
  - Status Indicator Flashes Rapidly
    14
  - Self-Help Guide
    14
  - Slow or Sluggish Movement
    15
- Pushing the Vehicle
  
  15
  - Table 1 - Self Help Guide
    15
    
    Disengaging the Parking Brake
    16
    
    Using Freewheel Switch
    16
- 10.0 Battery Gauge
  
  16
  - How to Read a Single Bulb (or LED) Battery Gauge
    17
  - How to Read a Trucharge Battery Gauge
    17
- 11.0 Programming
  
  18
- 12.0 Controller Servicing
  
  18
Chapter 2 INSTALLATION

21
- Documentation
  
  21
  - Solo Operation
    21
  - Program Settings
    21
  - Other Information
    22
- Immobilizing the Vehicle
  
  22
  - Prevention of Unauthorized Use
    22
  - Charger Interlock
    22
- Power Connections
  
  23
  - General
    23
  - Battery Connections
    23
  - Motor Connections
    24
  - Wire Gauge and Types
    24
- Batteries
  
  24
- Motors
  
  25
- Control Connections
  
  25
  - Fig 1 - Connection Diagram for Wig-Wag Throttle
    26
  - Fig 2 - Connection Diagram for Single Ended Throttle
    27
    
    Alternative Throttle Inputs
    28
    
    Speed Limiting Potentiometer
    28
    
    Throttle Potentiometer
    28
    
    Volts
    28
    
    Freewheel
    29
    
    Inhibit
    29
    
    On/Off Switch
    29
    
    Slow/Fast
    29
    
    Batt+ (Soft Stop)
    30
    
    Reverse
    30
    
    Reverse Alarm
    31
    
    Solenoid Brake
    31
    
    Status Indicator
    31
- Mounting
  
  32
  - Orientation
    32
  - Position
    32
  - Cables
    32
- Production Tests
  
  32
  - Cables and Connectors
    32
  - Preset Settings
    33
  - Operational Test
    33
  - Test Drive
    33
- Electromagnetic Compatibility (EMC)
  
  33
  - Emissions
    34
    
    Cables
    34
    
    Immunity
    34
    
    Motor Suppression
    34
    
    Electro-Static Discharge (E.S.D.)
    35
- 10.0 Battery Gauge
  
  35
Chapter 3 Tiller Module Installation

37
- Introduction
  
  37
- Mounting
  
  37
  - Handling
    37
  - Fixing
    37
  - Fig 3 - Suggested Fixing Holes
    38
    
    Sealing
    38
- Wiring
  
  38
  - Soldering
    39
  - Connectors
    39
  - Wire Gauge
    39
- Connections
  
  39
  - Connection Identification
    39
  - Fig 4 - Connector Positions
    40
    
    Tiller Module Version - Momentary Switch Inputs
    40
    
    Tiller Module Version - Trucharge Indicator and Diagnostics
    40
    
    Tiller Module Version - Trucharge Indicator and Diagnostics and Momentary Switch Inputs
    42
- Electromagnetic Compatibility (EMC)
  
  42
  - Immunity and Emissions
    42
  - Electro-Static Discharge (E.S.D.)
    43
- Production Tests
  
  43
  - Mounting
    43
  - Cables and Connections
    44
  - Operational Tests
    44
    
    Switch and LED Functions
    44
    
    Trucharge Display Function
    44

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