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Patterson-Kelley MOD-04 Manuals
Manuals and User Guides for Patterson-Kelley MOD-04. We have
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Patterson-Kelley MOD-04 manual available for free PDF download: Installation And Owner's Manual
Patterson-Kelley MOD-04 Installation And Owner's Manual (54 pages)
PATTERSON-KELLEY Installation and Owner's Manual THERMIFIC MODU-FIRE GAS-FIRED BOILER MOD-04
Brand:
Patterson-Kelley
| Category:
Boiler
| Size: 2.28 MB
Table of Contents
Table of Contents
2
1 Introduction
4
2 Safety
4
General
4
Training
4
Safety Features
4
Safety Labels
5
Safety Precautions
5
Electrical Hazards
5
Burn, Fire, and Explosion Hazards
5
Crush Hazards
6
Chemical Hazards
6
Pressure Hazards
7
Slip, Fall Hazards
7
3 Installation
8
Receiving and Storage
8
Initial Inspection
8
Storage Prior to Installation
8
Compliance with Codes
8
Setup
8
Foundation
8
Placement
8
Clearances
9
Electrical Connections
9
Combustion Air
10
Flue Venting
10
Vent Elbows
11
Barometric Damper
11
Automatic Vent Damper
11
Flue Connection
11
Vent Termination
11
Removing an Existing Boiler
12
Gas Piping
12
Gas Supply Piping by Installer
14
Gas Bleeds and Vents by Installer
14
Boiler Water Piping
14
Piping Design
14
Boiler Inlet and Outlet Connections
15
Boiler Water Piping by Installer
15
Flushing and Filling
16
Water Quality
16
Burner and Ignition System
16
Inspection
16
Pre-Start Check List
16
Safety Checks
17
Test of Ignition Safety System
17
Test of Low Water Cut-Off
17
Test of Limit Controls
17
Test of Low Gas Pressure Switch
18
Test of High Gas Pressure Switch
18
Initial Adjustments
18
Configuring the Local Controller
18
Optional Remote Control
23
Air Flow Adjustments
23
Gas Pressure Adjustment
24
4 Operation
25
General
25
Control Panel Front
25
Lighting and Shut-Down Procedures
25
Lighting Procedures
25
Normal Shut down Procedures
26
Emergency Shut off
26
Typical Boiler Operating Conditions
26
5 Maintenance
27
Maintenance and Inspection Schedule
27
Daily
27
Weekly
27
Monthly (During Operation)
27
Semi-Annually
27
Annually
28
Cleaning the Burner
28
Removing the Exchanger
29
After All Repairs or Maintenance
29
Sequence of Operation
30
Standard Modulating
30
IRI Modulating
31
Troubleshooting
32
6 Parts/Technical Support
34
Schematic Diagrams
34
Standard Unit - Local Control - Logic Diagram32
34
Standard Unit - Remote Control - Logic Diagram
36
Standard Unit - Local & Remote Control - Logic Diagram
37
Standard Unit - Local & Remote Control W Options - Logic Diagram
38
IRI Unit - Local Control - Logic Diagram
39
IRI Unit - Remote Control - Logic Diagram
40
IRI Unit - Local & Remote Control - Logic Diagram
41
IRI Unit - Local & Remote Control W Options - Logic Diagram
42
Standard Unit - Panel Layout
43
IRI Unit - Panel Layout
44
Boiler Parts List
45
Main Assembly
45
Control Panel
46
Gas Trains
48
Cabinet
52
7 Limited Warranty
53
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