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PTC 1000 LLW
User Manuals: Palfinger PTC 1000 LLW Tail Lifts
Manuals and User Guides for Palfinger PTC 1000 LLW Tail Lifts. We have
2
Palfinger PTC 1000 LLW Tail Lifts manuals available for free PDF download: Assembly Instructions Manual
Palfinger PTC 1000 LLW Assembly Instructions Manual (76 pages)
Brand:
Palfinger
| Category:
Lifting Systems
| Size: 12 MB
Table of Contents
Table of Contents
4
About These Assembly Instructions
7
Abbreviations Used
7
Scope of Delivery
7
Enclosed Documents
8
Important Safety Information
9
Personnel Qualifications
9
Warning Notices in These Assembly Instructions
10
You Must Take These Points into Account During Assembly
11
General Information
11
Before Starting Assembly
11
During Assembly
12
During Initial Commissioning
12
Required Tools and Auxiliary Equipment
13
Model Line
14
Standard Tail Lift, Overview
15
Tail Lift with Welded Consoles and Slide-In Unit
16
Tail Lift with Bolted Consoles and Slide-In Unit
17
Tail Lift with Platform and Turning Unit
18
Tail Lift Without Torque Support
19
Tail Lift with Torque Support
20
Preparing for Assembly
21
Preparing the Vehicle
23
Removing Projecting Parts of the Vehicle
24
Creating Cut-Outs for the Lifting Mechanism (Optional)
24
Reinforcing Rear Cross-Member (Optional)
25
Preparing Vehicles with Box Bodies
25
Installing the Lifting Mechanism
27
Pre-Assembling the Lifting Mechanism
29
Tail Lifts PTC 750 L - 1000 LLW
29
Tail Lifts with Laterally Adjustable Bolted Consoles
30
Attachment of the Lifting Mechanism to the Vehicle
33
Positioning Lifting Mechanism under the Vehicle
34
Positioning and Fixing the Installation Aids on the Vehicle Chassis
35
Bolting the Lifting Mechanism to the Installation Aid
36
Positioning the Stand Tube / Linkage Mounts
39
Fixing the Console Plates on the Vehicle Chassis
41
Removing the Installation Aids
45
Installation of the Hydraulic Unit
45
Establishing Electrical Connections
46
Establishing the Connection to the Vehicle Battery
46
Establishing Earth Connection
47
Connecting the Acoustical Signal Generator
47
Installing and Connecting the Control Unit
48
Attaching the Control Panel or Slimpanel
49
Connecting the Manual Cable Switch (Optional)
51
Radio Remote Control
52
Installing and Connecting the Platform
53
Moving up and Positioning the Platform
54
Bolting the Platform to the Control Rod
55
Bolting the Platform to the Tilt Cylinders
56
Adjusting the Tilt Cylinders
59
Installing Tilt Sensors
60
Installing Tilt Sensor B15
60
Installing Tilt Sensor B15S
62
Adjusting and Testing Installed Tail Lift
63
Setting Tilt Sensor B15
63
Adjusting Tilt Sensor B15S
64
Setting Tilt Switch B13
66
Bleeding the Hydraulic Cylinders
67
Bleeding the Hydraulic Cylinder (G < 450 MM)
68
Checking Alignment of the Platform (Only PTC 750 L, LLW)
69
Performing an Oil Level Check
70
Slide-In Unit
70
Box, Universal or Turning Unit
71
Recommended Hydraulic Oils
71
Lubricating the Bearing
71
Checking Bolted Connections
71
Checking Hoses and Cables
71
Adjusting the Pressure Relief Valve
72
Adjusting the Pressure Switch of the Hydraulic Support (Optional)
73
Final Work
74
Attaching Warning Strips and Type Plate
74
Performing Acceptance Test as Per Test Book
75
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Palfinger PTC 1000 LLW Assembly Instructions Manual (66 pages)
Brand:
Palfinger
| Category:
Lifting Systems
| Size: 18 MB
Table of Contents
Table of Contents
4
1 About These Instructions
6
Abbreviations Used
6
Enclosed Documents
6
2 Important Safety Information
8
Personnel Qualifications
8
Warning Notices in These Assembly Instructions
9
You Must Take These Points into Account During Assembly
10
3 Required Tools and Auxiliary Equipment
12
4 List of Models and Scope of Delivery
13
Standard Tail Lift
14
Tail Lift with Welded Consoles and Slide-In Unit
15
Tail Lift with Bolted Consoles and Slide-In Unit
15
Tail Lift with Platform and Turning Unit
16
Scope of Delivery
16
5 Preparing for Installation
17
6 Preparing Vehicle
19
Removing Projecting Parts of the Vehicle
20
Creating Cutouts for the Lifting Mechanism (Optional)
21
Reinforcing Rear Cross-Member (Optional)
21
Preparing Vehicles with Box Bodies
22
7 Installing Lifting Mechanism
23
Installation with Installation Aids
23
Installation with Attached Platform
32
8 Establishing Electrical Connections
36
Establishing Connection to Vehicle Battery
36
Installing and Connecting the Control Unit
38
Mounting the Control Panel Holder
38
Connecting the Manual Cable Switch/Remote Control (Optional)
39
9 Installing and Connecting the Platform
41
Moving up and Positioning Platform
41
Bolting the Platform to the Control Rod
42
Bolting the Platform to the First Tilt Cylinder
44
Adjusting the Tilt Cylinder
47
Bolting the Platform to the Second Tilt Cylinder
48
(Apart from the Types DUO and 1000 E)
48
Connecting Plug for Foot-Operated Switch and Warnfix
48
Installing Tilt Sensors
49
10 Adjusting and Testing Installed Tail Lift
50
Set Tilt Switch B13
50
Air Bleeding the Hydraulic Cylinders
51
Checking Horizontal Position on Ground
51
Performing an Oil Level Check
52
Checking Screw Connections
53
Attaching Warning Strips and Type Plate
54
Adjusting the Optional Pressure Switch of the Hydraulic Support
54
Performing Acceptance Test as Per Test Book
56
11 Index
57
12 Hydraulic Circuit Diagrams
59
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