Paccar Kenworth T270 Hybrid 2011 Manuals

Manuals and User Guides for Paccar Kenworth T270 Hybrid 2011. We have 1 Paccar Kenworth T270 Hybrid 2011 manual available for free PDF download: Builder's Manual

Paccar Kenworth T270 Hybrid 2011 Builder's Manual (179 pages)

Brand: Paccar | Category: Trucks | Size: 7 MB

Body Builders Manual
3
Table of Contents
4
Contents
5
Section 1 - Introduction
9
Scope
9
Safety Signals
11
Warnings, Cautions, and Notes
11
Federal Motor Vehicle Safetystandards Compliance
12
Incomplete Vehicle Certification
12
FIGURE 2-1. Incomplete Vehicle Certification Document
12
FIGURE 2-2. Locations of Certification Labels - Driver's Door and Frame
12
Noise and Emissions Requirements
13
Fuel System
14
Compressed Air System
14
Exhaust and Exhaust After-Treatment System
14
Cooling System
15
Electrical System
16
FIGURE 2-3. West Coast Mirror OAT Sensor, Located in Overmold on Mirror Harness
16
FIGURE 2-4. Aerodynamic Mirror OAT Sensor Location
17
FIGURE 2-5. Instrument Cluster for T170/T270/T370 Used with EPA2010 Emission Compliant Engines
17
Air Intake System
18
Charge Air Cooler System
18
Section 3 - Dimensions
19
Abbreviations and Definitions
19
FIGURE 3-1. Prospector Turn Circle Analysis
20
Overall Dimensions
21
FIGURE 3-2. T170/T270/T370 Overall Height, and Length Dimensions
21
Detail Views
23
FIGURE 3-3. Top of Cab View, T270/T370, Roof Mounted Options
23
FIGURE 3-4. Side of Cab View, T270/370, Roof Mounted Options
23
Back of Cab: Flush Mounted Flood Lamps - T270/370
24
FIGURE 3-5. Flush Mounted Flood Lamp Locations
24
Detail Views
25
Crossmember Locations - T170
25
FIGURE 3-6. T170 Crossmember Location
25
Detail Views
26
Crossmember Locations - T170
26
FIGURE 3-7. T170 Crossmember Location
26
Components
27
Frame Rail Configurations - T170/270/370
27
FIGURE 3-8. Frame Rail Dimensions and Properties
27
Battery Box - T270/370
28
FIGURE 3-9. T270/370 Battery Box Measurements]
28
FIGURE 3-10. T270/370 Battery/Tool Box Measurements
28
22-Inch Fuel Tanks - T270/370
29
FIGURE 3-11. T270/370 22" Fuel Tank Mounting Measurements
29
FIGURE 3-12. T270/370 24 .5" Fuel Tank Mounting Measurements . with and Without Steps
29
Rectangular Fuel Tank
30
FIGURE 3-13. Rectangular Fuel Tank Measurements
30
Battery Box - T270/370
31
Battery/Access Step - T170
31
FIGURE 3-14. T270/370 Battery Box Measurements
31
FIGURE 3-15. T170 Battery Box/Cab Access Step Measurements
31
Horizontal Exhaust/Muffler
32
FIGURE 3-16. Horizontal Exhaust Muffler/Dpf Measurements
32
Step/Dpf Box Assembly RH under Cab - T270/370
33
Horizontal Muffler-Vertical Tailpipe on Cab
33
FIGURE 3-17. T270/T370 RH Step/Dpf Box Assembly for Use with Vertical Tailpipe (Left)
33
FIGURE 3-18. T270/370 Vertical Tailpipe on Right Side of Cab
33
FIGURE 3-19. T270/T370 with Vertical Muffler/Dpf Behind RH Side of Cab
34
Ride Heights
35
Rear Suspension Layouts
37
KENWORTH AG210L SINGLE REAR Axle
37
KENWORTH AG400L TANDEM REAR Axle
38
REYCO 79KB SINGLE REAR Axle
39
Optional Reyco 79KB Suspensions
39
REYCO 102 TANDEM REAR Axle
40
Optional Reyco 102 Suspension
40
HENDRICKSON HAS SINGLE REAR Axle
41
Optional Hendrickson HAS Single Suspensions
41
HENDRICKSON Primaax SINGLE REAR Axle
42
Optional Hendrickson Promaax Single Suspensions
42
Hendrickson Has Tandem Suspension
43
Optional Hendrickson HAS Tandem Suspensions
43
Hendrickson Rt Tandem Suspension
44
Optional Hendrickson RT Tandem Suspensions
44
Chalmers 854-40 Tandem Suspension
45
Optional Chalmers Tandem Suspensions
45
Tire Data
46
Frame and Cab Related Heights
46
Ground Clearances
46
Pto Clearances
51
SECTION 4 - Exhaust & AFTERTREATMENT
54
Exhaust and AFTER-TREATMENT INFORMATION
54
General Guidelines for Def System
56
INSTALLATION Requirements and DIMENSIONS for DEF SYSTEM
56
Measurement Reference Points
57
FIGURE 4-1. Measurement Location of DEF Supply Module (Pump)
57
FIGURE 4-2. Measurement Location of DEF Dosing Module (Injector)
57
FIGURE 4-3. Orientation of Dosing Module
58
FIGURE 4-4. RH under Cab Exhaust with Small or Medium Tanks
58
FIGURE 4-5. Horizontal Series Exhaust with Small or Medium Tanks
59
FIGURE 4-6. Vertical Exhaust with Small or Medium Tanks
59
FIGURE 4-7. Horizontal Crossover Exhaust System with Small or Medium Tanks
60
FIGURE 4-8. Routing DEF Lines and DEF Trap
61
GENERAL Exhaust INFORMATION
62
FIGURE 4-9. Isometric View of Right Hand under DPF and SCR with Single SOC Tailpipe
63
FIGURE 4-10. Top View of Right Hand under DPF and SCR with Single SOC Tailpipe
63
FIGURE 4-11. Right View of Right Hand under DPF and SCR with Single SOC Tailpipe
64
FIGURE 4-12. Back View of Right Hand under DPF and SCR with Single SOC Tailpipe
64
FIGURE 4-13. Isometric View of Horizontal DPF and SCR with Horizontal Tailpipe
65
FIGURE 4-14. Top View of Horizontal DPF and SCR with Horizontal Tailpipe
65
FIGURE 4-15. Right View of Horizontal DPF and SCR with Horizontal Tailpipe
66
FIGURE 4-16. Back View of Horizontal DPF and SCR with Horizontal Tailpipe
66
FIGURE 4-17. Isometric View of Horizontal (Series) DPF and SCR with Horizontal Tailpipe
67
FIGURE 4-18. Top View of Horizontal (Series) DPF and SCR with Horizontal Tailpipe
67
FIGURE 4-19. Right View of Horizontal (Series) DPF and SCR with Horizontal Tailpipe
68
FIGURE 4-20. Back View of Horizontal (Series) DPF and SCR with Horizontal Tailpipe
68
FIGURE 4-21. Isometric View of Vertical Independent DPF and SCR
69
FIGURE 4-22. Top View of Vertical Independent DPF and SCR
69
FIGURE 4-23. Right View of Vertical Independent DPF and SCR
70
FIGURE 4-24. Back View of Vertical Independent DPF and SCR
70
Exhaust INFORMATION
71
Section 5 - Frame Layouts
72
Frame Layouts
72
Common Optional Components
73
FIGURE 5-1. DEF Tank Dimensions
74
FRAME LAYOUT Index
75
Section 6 - Body Mounting
112
Critical Clearances
112
FIGURE 6-1. Minimum Clearance between Top of Rear Tires and Body Structure Overhang
112
FIGURE 6-2. Minimum Back of Cab Clearance
112
FIGURE 6-3. Spacer between Frame Sill and Body Rail - Rubber or Plastic
113
FIGURE 6-4. High Compression Spring
113
FIGURE 6-6. Crossmember-Gusset Hole Pattern Requirements
114
FIGURE 6-6. Hole Locations Guidelines for Frame Rail and Bracket
114
Body Mounting Using U-Bolts
115
FIGURE 6-7. Acceptable U-Bolt Mounting with Wood and Fabricated Spacers
115
FIGURE 6-8. Clearance Space for Air Lines and Cables
116
Hybrid Clearances
117
FIGURE 6-9. Example of Fishplate Bracket at Rear End of Body, Used with U-Bolts
117
FIGURE 6-10. Clearance Zones Around Hybrid Power Electronics Carrier (PEC)
117
FIGURE 6-11. Clearance Zones Around the Hybrid Battery Box Located LH under Cab
118
Section 7 - Frame Modifications
121
Frame Modifications
121
Drilling Rails
121
Modifying Frame Length
122
FIGURE 7-1. Detail of Frame Extension and Joint Welding
122
FIGURE 7-2. Frame Insert
122
FIGURE 7-3. Comparison of Original, Shortened, and Extended Wheelbases
124
FIGURE 7-4. Crossmember Added When Distance Exceeds 60 Inches (1524 MM)
124
Welding
125
FIGURE 7-5. Heat Treated Frame Rail Warning
125
Section 8 - Electrical
129
Electrical
129
FIGURE 8-1. J1939 Data Link Wiring
129
FIGURE 8-2. Kenworth B-Cab Dash
130
FIGURE 8-3. Diesel Exhaust Fluid Gauge
130
FIGURE 8-4. Multiplexed Instrumentation Block Diagram
131
FIGURE 8-5. CECU Location
132
FIGURE 8-6. Main Instrument Panel
133
FIGURE 8-7. Instrumentation Harness Interface Diagram
135
FIGURE 8-8. Firewall Air Junction Block (View from Inside of Cab)
136
FIGURE 8-9. Air Filter Restriction Sensor on Firewall Air Junction Block (View from Inside of Cab)
136
FIGURE 8-10. Fuel Filter Restriction Pressure Gauge Sensor Location (Typical)
137
Accessing Gauges and Switches
138
FIGURE 8-11. Telltale Symbol Standard Cards
142
FIGURE 8-12. Blank Telltale Tray
144
FIGURE 8-13. Telltale Icons . (Continued
145
FIGURE 8-14. Spare Switches Wired to Power
147
Optional Switches, Air Valves and Gauges
148
FIGURE 8-15. Optional Switches
149
FIGURE 8-16. Switch and Wiring for Customer Installed Beacon Lamp in the Chassis Harness
149
FIGURE 8-17. Switch and Wiring for Customer Installed Beacon Lamp in the IP Harness
149
Additional Spare Circuits
151
Optional Body Builder Harness
152
FIGURE 8-19. Location of Standard Body Harness Connection
152
FIGURE 8-20. Body Junction Harness
153
Circuits Wired through the Ignition
154
Connecting Ignition Circuits
154
Circuits Wired to Battery
154
FIGURE 8-21. Epto Harness Location
156
FIGURE 8-22. Location of Body Builder Distribution Module on Hybrid
157
FIGURE 8-23. Detail of Body Builder Power Distribution Module
157
FIGURE 8-24. Adding a Third Battery
158
FIGURE 8-25. Adding a Third Battery
158
Wiring for a Liftgate
159
Liftgate Power Source
159
Connecting the Liftgate Power
160
FIGURE 8-26. Liftgate Circuit Breaker Inside Battery Box
160
Amp Alternator (Recommended Hookup)
161
Engine Connections
161
FIGURE 8-27. P27-6180 Fuse Holder
161
FIGURE 8-28. Battery Harness Jumper
161
Remote Pto/Throttle Harness
162
FIGURE 8-30. Wiring for Customer Installed Throttle Control at End of Frame
163
FIGURE 8-31. Cab Load Center (Mpdc)
165
Trailer Cable Connections
168
FIGURE 8-32. SAE J560 Trailer Connector
168
FIGURE 8-33. ISO 3731 Trailer Connector
168
FIGURE 8-34. Junction Box
169
Section 9 - Routing
171
Routing
171
FIGURE 9-1. Clamp and Butterfly Clamp
171
FIGURE 9-2. Butterfly Tie
171
FIGURE 9-3. Tie Strap
171
ROUTING Requirements
172
FIGURE 9-4. Heavy Duty (HD) Mount
172
Routing of Wires and Hoses Near Exhaust System
174
FIGURE 9-5. Definition of Measurements
174
Appendix A Vehicle Identification
175
VIN Location
175
Chassis Number Locations
175
FIGURE A-1. Vehicle Identification Number (VIN
175
Vehicle Identification Labels
176
Tire/Rim and Weight Rating Data Label
176
Incomplete Vehicle Certification Label
176
Components and Weights Label
176
FIGURE A-2. Drivers Door and Door Frame Labels
176
Noise Emission Label
177
Paint Identification Label
177
Component Identification
177
Engine Identification
177
Transmission Identification
178
Front Axle Identification
178
Rear Axle Identification
178
FIGURE A-4. Front Axle Identification
178
FIGURE A-5. Rear Axle Identification
178

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Paccar Kenworth T270 Hybrid 2011 Manuals

Paccar Kenworth T270 Hybrid 2011 Builder's Manual (179 pages)

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