OutBack Power FM100-300VDC-01 Manuals

Manuals and User Guides for OutBack Power FM100-300VDC-01. We have 1 OutBack Power FM100-300VDC-01 manual available for free PDF download: Owner's Manual

OutBack Power FM100-300VDC-01 Owner's Manual (84 pages)

Charge Controller

Brand: OutBack Power | Category: Battery Charger | Size: 3 MB

Table of Contents
3
General Safety
9
Audience
9
Symbols Used
9
Introduction
11
Welcome to Outback Power
11
Audience
11
Features
11
Components and Accessories
12
Table 1 Components Included
12
Figure 1 Features & Wiring Cover
12
Battery Types
13
Installation
15
Standards and Requirements
15
Dimensions and Clearances
15
Clearance Requirements (Minimum)
15
Figure 2 Flexmax 100 Dimensions
15
Installation
16
Mounting the Charge Controller
16
Keyhole Slot Mount
16
Figure 3 Mounting the Charge Controller (Keyhole)
16
Bracket Mount
17
Figure 4 Mounting the Charge Controller (Brackets)
17
Wiring
18
Grounding
18
Negative-Ground Systems
18
Positive-Ground Systems
19
Ground Fault Detection and Interruption (GFDI)
19
Figure 5 Bonding Jumper
19
External GFDI
20
Figure 6 GFDI Fuse
20
Wiring Size and Requirements
21
Circuit Breaker Size and Requirements
21
Physical Requirements and Conduit
22
PV and Battery Terminals
22
Figure 7 PV and Battery Terminals
22
Accessory Terminals and Ports
23
Reset Button
23
HUB Port
23
Device and LAN Ports
23
Remote Temperature Sensor Port
23
Figure 8 Accessory Terminals and Ports
23
SD Card
24
Fan Connector
24
Accessory Terminal Block
24
Rapid Shutdown Terminals
24
Figure 9 Accessory Terminal Block
24
AUX Terminals
25
Figure 10 aux Vent Fan
25
Figure 11 aux Diversion Control
25
Battery Sense Terminals
26
Figure 12 Battery Voltage Sensing
26
Arc Fault Circuit Interruption (Option)
27
Figure 13 Arc Fault Sensing Components
27
Wiring Diagrams
28
Figure 14 Wiring Diagram - Single Charge Controller with PV Array
28
Figure 15 Wiring Diagram - Single Charge Controller (Positive-Ground)
28
Figure 16 Wiring Diagram - System with Inverter
29
Wiring the Rapid Shutdown Terminals
30
Figure 17 Charge Controller with Rapid Shutdown
30
Figure 18 Two Charge Controllers with Rapid Shutdown
31
Integration of FM100 and Third-Party Module-Level Rapid Shutdown Products
32
Figure 19 Third-Party Module-Level Rapid Shutdown
32
Power up
33
Setting the Nominal Voltage
33
Initial Operation
34
Resetting to Factory Defaults
34
Status and Information
35
LED Indicators
35
Table 2 LED Indicators
35
Figure 20 LED Indicators
36
Modes of Operation
37
Bulk
37
Figure 21 Flexmax 100 Battery Charging and Modes
37
Figure 22 LED Indicators (Bulk)
37
Absorb
38
Table 3 Absorption Timer
38
Figure 23 LED Indicators (Absorb)
38
Floating
39
Figure 24 LED Indicators (Float)
39
Figure 25 LED Indicators (Equalization)
39
Silent
40
Table 4 Reasons for Silent Mode
40
Figure 26 LED Indicators (Silent Mode with FAULT )
40
Mate3S System Display
41
Battery Status Indicators
41
Charger Indicator
41
Table 5 Battery Status LED Indicators
41
Figure 27 Display and BATTERY STATUS Indicators (Mate3S)
41
Charge Controller Soft Key
42
Status Screen
42
Figure 28 Charge Controller Soft Key Screens
42
Stats Screen
43
Figure 29 Stats Screen
43
Figure 30 Stats Reset Screens
43
Error Screen
44
Temps Screen
44
Figure 31 Error Screen
44
Figure 32 Temps Screen
44
Datalog Screen
45
Figure 33 Datalog Screen
45
Graph Screens
46
Figure 34 Output Graph
46
Figure 35 Battery Graph
46
Figure 36 PV Graph
46
Programming the Flexmax 100
47
Menu Structure in the Mate3S
47
Figure 37 Menu Structure
47
Charge Controller Settings
48
Charger
48
Figure 38 Charger
48
Mppt
49
Temperature Compensation
49
Figure 39 MPPT
49
Figure 40 Temperature Compensation
49
Battery Equalize
50
Grid-Tie Mode
50
Figure 41 Battery Equalize
50
Figure 42 Grid-Tie Mode
50
Auxiliary Output
51
Auxiliary Mode Screens
51
Table 6 aux Mode Functions
51
Figure 43 Auxiliary Output
51
Calibrate
56
Reset Charge Controller to Factory Defaults
56
Firmware Revision
57
Device Data Logs
57
Saving Data Logs for the Flexmax 100
57
Data Log File Format
58
Updating the Firmware
59
Using Mate3S
59
Without Mate3S
59
Troubleshooting
61
General Troubleshooting
61
Table 7 Troubleshooting
61
Troubleshooting Error Messages
64
Table 8 Error Messages
64
Troubleshooting Firmware Updates
65
Table 9 Firmware Update Issues
65
Specifications
67
Regulatory Specifications
67
Table 10 Electrical and Mechanical Specifications
67
Table 11 Environmental / Safety Specifications
67
FCC Information to the User
68
Firmware Revision
68
Temperature Range and Derating
69
Default Settings and Ranges
70
Table 12 Flexmax Settings
70
Applications
73
Array Design
73
Sizing Guidelines
73
Open Circuit Voltage (V Oc )
73
Table 13 Maximum Input Wattage Per Charge Controller
73
Temperature Conditions
74
Maximum-Power Voltage
74
Maximum Power Point Tracking
74
Three-Stage Battery Charging
75
Bulk
75
Absorption
75
Float
76
Equalize
76
Battery Temperature Compensation
76
Flexnet DC Battery Monitor (FN-DC)
77
Table 14 Examples of Compensation
77
Positive-Ground Applications
78
Positive-Ground Networked Devices
78
Positive-Ground Non-Networked Devices
78
Grid-Interactive Settings
79
Definitions
79
Table 15 Terms and Definitions
79
Index
81

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