OutBack Power FLEXmax 60 Manuals

OutBack Power FLEXmax 60 Manuals

Manuals and User Guides for OutBack Power FLEXmax 60. We have 1 OutBack Power FLEXmax 60 manual available for free PDF download: Owner's Manual

OutBack Power FLEXmax 60 Owner's Manual

OutBack Power FLEXmax 60 Owner's Manual (112 pages)

FLEXmax Series Charge Controllers

Brand: OutBack Power | Category: Controller | Size: 7.95 MB

Table of Contents

Table of Contents
3
Introduction

7
- Features
  7
- Firmware
  7
- Soft Keys
  8
Installation

9
- Standards and Requirements
  9
  - Grounding
    9
  - DC and Battery-Related Installation Requirements
    9
- Dimensions
  10
- Mounting the Charge Controller
  11
- Wiring
  12
  - Wire and Disconnect Sizing
    12
    
    Flexmax 60
    12
    
    Flexmax 80
    12
  - Wiring Compartment
    13
Operation

17
- Power up Screens
  17
- Modes of Operation
  22
  - Absorbing
    22
  - Auto Start (Auto Restart)
    23
  - Battmperr
    23
  - Battoohot
    23
  - Charged
    23
  - EQ Done
    23
  - Table 1 Battery Voltage and Charge Timer
    23
  - EX-Absorb
    24
  - Floating
    24
  - GT Mode
    24
  - High Voc
    24
  - Low Light or Snoozing
    24
  - MPPT Bulk
    24
  - MPPT Float
    24
  - Mppt Eq
    25
  - New Voc
    25
  - Ovrcurrent
    25
  - Over Temp
    25
  - Re-Cal
    25
  - Sleeping
    25
  - Sys Error
    25
  - Tracking
    25
  - Unloaded
    26
  - Wakeup
    26
  - Zzzzz
    26
- Initial Operation
  26
- Changing the Settings on the Flexmax
  26
  - Accessing the Main Menu
    26
  - Main Menu Map
    27
    
    Charger Screen
    28
    
    Aux Screens
    29
    
    Table 2 aux Mode Functions
    29
    
    AUX MODE Screen Navigation
    31
    
    Vent Fan (aux Mode)
    32
    
    PV Trigger (aux Mode)
    33
    
    Error Output (aux Mode)
    34
    
    Night Light (aux Mode)
    35
    
    Float (aux Mode)
    36
    
    Diversion (aux Mode)
    37
    
    Low Battery Disconnect (aux Mode)
    42
    
    Backlight
    43
    
    Remote (aux Mode)
    43
    
    EQ - Battery Equalize
    44
    
    Misc Screen
    46
    
    Advanced Menu
    48
    
    Snooze Mode (Advanced Menu)
    48
    
    MPPT Mode (Advanced Menu)
    49
    
    Wakeup Mode (Advanced Menu)
    49
    
    Absorb End Amps (Advanced Menu)
    51
    
    Absorb Time Limits (Advanced Menu)
    51
    
    Rebulk Voltage (Advanced Menu)
    52
    
    RTS Compensation (Advanced Menu)
    52
    
    Vbatt Calibration (Advanced Menu)
    52
    
    Auto Restart (Advanced Menu)
    54
    
    Aux Polarity (Advanced Menu)
    55
    
    Reset to Defaults
    55
    
    Logging
    56
    
    Stats
    57
  - Viewing the Firmware Revision
    58
  - Extended Play Mode
    58
  - Rebooting the Flexmax
    59
MATE3 System Display and Controller

61
- Display and LED Status Indicators
  61
  - Charge Controller Soft Key
    62
    
    Datalog Screen
    63
    
    Graph Screens
    64
- Menu Structure in the MATE3
  65
- Charge Controller Settings
  66
  - Charger
    66
  - Mppt
    66
  - Temperature Compensation
    67
  - Battery Equalize
    67
  - Grid-Tie Mode
    67
  - Auxiliary Output (Charge Controller)
    68
    
    Aux Modes for the Charge Controller
    68
    
    Restart Mode
    69
    
    Calibrate
    70
    
    Reset Charge Controller to Factory Defaults
    70
- Device Data Logs
  71
  - Saving Data Logs for the Flexmax Charge Controller
    71
    
    Data Log File Format
    72
MATE/MATE2 Screens

73
- Summary Screens
  73
- Status Screens
  74
  - MODE Screens
    74
  - METER Screens
    75
  - SETPT Screens
    76
  - LOG Screens
    77
  - STAT Screens
    78
- Advanced Menus
  79
  - Accessing the Advanced Menus
    79
  - CHGR Menu
    80
  - CC ADVANCED Menu
    81
  - EQ Menu
    82
  - AUX Menu
    83
- MATE and MATE2 Menu Maps for the Flexmax
  84
  - STATUS Menu Map
    84
  - Advanced Menu Map
    86
Menu Maps for the Flexmax

89
Troubleshooting

93
Specifications

95
Applications

97
- Maximum Power Point Tracking
  97
- Three-Stage Battery Charging
  98
  - Bulk
    98
  - Absorbing
    99
  - Float
    99
  - Battery Temperature Compensation
    99
- Array Design
  100
  - Sizing Guidelines
    100
  - Open Circuit Voltage (Voc)
    100
    
    Table 5 Maximum PV Input Wattage Per Charge Controller
    100
    
    Weather Conditions
    100
  - Maximum-Power Voltage (Vmp)
    101
- Standard Vs. Australian Default Settings
  101
- Table 6 Default Settings Standard Vs. Australian
  101
- Hydroelectric and Fuel Cell Applications Performance Optimization
  102
  - Auto Track Mode
    102
  - U-Pick Mode
    102
- Grid-Interactive Settings
  104
- Charge Controller Efficiency Vs. Input Power
  104
- Definitions
  105
- Table 7 Terms and Definitions
  105
Index

107

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