Oshkosh JLG X600AJ Manuals

Manuals and User Guides for Oshkosh JLG X600AJ. We have 2 Oshkosh JLG X600AJ manuals available for free PDF download: Operation And Safety Manual, Service And Maintenance Manual

Oshkosh JLG X600AJ Operation And Safety Manual (167 pages)

Brand: Oshkosh | Category: Boom Lifts | Size: 25 MB

Safety Alert Symbols and Safety Signal Words
5
Contact
6
In USA
6
Outside USA
6
Revision Log
7
Table of Contents
8
Section - Paragraph, Subject Page
10
Section 1 - Safety Precautions
14
General
14
Pre-Operation
14
Operator Training and Knowledge
14
Workplace Inspection
15
Machine Inspection
16
Operation
16
General
16
Trip and Fall Hazards
17
Electrocution Hazards
18
Minimum Approach Distances (M.A.D.)
19
Tipping Hazards
20
Crushing and Collision Hazards
22
Towing, Lifting, and Hauling
23
Maintenance
23
Maintenance Hazards
23
Battery Hazards
25
Section 2 - Preparation and Inspection
27
2.1 Personnel Training
27
Operator Training
27
Training Supervision
27
Operator Responsibility
27
Maintenance
28
Pre-Start Inspection
30
Daily Walk-Around Inspection
32
General
32
Daily Walk-Around Inspection
33
Function Check
34
Skyguard™ Sensor and Override Switch
35
Location
35
Skyguard™ Sensor and Override
35
Section 3 - Machine Controls, Indicators and Operation
37
Basic Machine Nomenclature
37
Ground Control Station
39
Ground Control Station - with Enable Lever
39
Ground Control Station - with Enable Lever
40
Ground Control Station - with Enable Lever
42
Ground Control Station - with Enable Knob
43
Ground Control Station - with Enable Knob
45
Platform/Remote Control Station
46
Maintenance Control Position on the
46
Platform/Remote Control Position from the Ground
47
Platform/Remote Control Station
51
Machine
53
Section 4 - Machine Operation
60
Description
60
Boom Operating Characteristics and
60
Limitations
60
Capacities
60
Stability
60
Engine Operation
61
Gas Engine Starting Procedure
61
Ground/Emergency Control Box
61
Gas Engine Shutdown Procedure
62
Ground/Emergency Control Box
62
AC Voltage Machine
63
LITHIUM-ION Machine
64
Ground/Emergency Control Box
64
Base and Boom/Jib Alignment
65
Tracks - Driving, Steering and Track Width Adjust
66
Travelling (Drive and Steer)
66
Travelling (Grades and Side Slopes)
66
Grade and Side Slope Definition
68
Jib Position for Travelling
69
Outrigger Operation
70
Setting Outriggers from the Platform/Remote Console
72
Retracting the Outriggers
73
Boom/Platform Operation
74
Overload Alarm
74
Engine Pre-Heat
74
Platform Level Adjustment
74
Platform/Remote Control Box
75
Raise and Lower the Tower Boom
76
Raise and Lower the Main Boom
76
Telescope the Main Boom
76
Platform Rotation
76
Raise and Lower the Jib
76
Swinging the Boom
76
Platform - Load/Reach Chart - X600AJ
77
Skyguard Operation (if Equipped)
78
Skyguard™ Function Table
78
Platform Removal/Installation
79
Battery Charging - Gas/Ac-Electric
80
Battery Charging - Daily
80
4.10 Battery Charging - Lithium-Ion Machine
81
Charging the Battery Pack
81
Charge Curve
83
4.11 Shut down and Park
84
4.12 Lifting and Tie down
85
Lifting - Outrigger Lifting Rings
85
Lifting Machine - Lifting Lugs Location
86
Lifting Machine - Lifting Bar Rigging
87
Lifting - Fork Lift Pockets
88
Lifting Machine - Fork Lift Pockets Location
88
Loading and Unloading the Machine on Transport Vehicles Using Ramps
89
Tie down
90
4.13 Machine Decals
92
Decal Installation - Standard - Left Side
92
Decal Installation - Standard - Right Side
93
Decal Installation - Lithium-Ion - Left Side
97
Decal Installation - Lithium-Ion - Right Side
98
X600AJ - Decal Installation - Lithium
99
Section 5 - Emergency Procedures
101
General
101
Incident Notification
101
Emergency Operation
101
Power Main Cut-Off Switch Location
101
Operator Unable to Control Machine
102
Platform or Boom Caught Overhead
102
Ground Control Station
105
Ground Control Station
106
Ground Component Valves - Outriggers
113
Operating Specifications
119
Dimensional Data
119
Chassis Data
120
Capacities
120
Engine Data
121
Lithium Ion Specifications
121
Service & Maintenance
123
Lubrication and Maintenance Point
123
Hydraulic Oil Specifications
124
Hydraulic Oil Specifications
125
Component Maintenance Intervals
127
Component Maintenance Intervals - X600AJ - Lithium-Ion Machine
128
Worn Parts
133
Electric Motor Maintenance
136
Power Supply Terminals
136
Menu Input
138
Lithium Ion
150
Example of Lithium-Ion Battery Pack
151
Battery Charger Fault Codes
157
Procedure for Handling Hot Cells
159
Procedure for Handling Vented Cells
160
Procedure for Exploded Cells
162
Lithium Battery Fire
163

Oshkosh JLG X600AJ Service And Maintenance Manual (128 pages)

Brand: Oshkosh | Category: Boom Lifts | Size: 42 MB

Introduction - Maintenance Safety Precautions
3
Hydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications

11
- Capacities
  11
- Track Specifications
  12
- Power Source
  13
- Specifications and Performance Data
  17
  - Reach Specifications
    17
  - Dimensional Data
    17
  - Function Speed Data
    18
  - Machine Orientation When Performing Speed Tests
    18
- Hydraulic Pressure Settings - Psi (Bar)
  19
- Major Component Weights
  19
- Lubrication
  20
  - Hydraulic Oil
    20
- Serial Number Location
  21
- Fastener Torque Charts
  22
General

28
- Machine Preparation, Inspection, and Maintenance
  28
- 2.2 Service and Guidelines
  29
  - General
    29
  - Safety and Workmanship
    29
  - Cleanliness
    29
  - Components Removal and Installation
    29
  - Component Disassembly and Reassembly
    29
  - Pressure-Fit Parts
    29
  - Bearings
    30
  - Gaskets
    30
  - Bolt Usage and Torque Application
    30
  - Hydraulic Lines and Electrical Wiring
    30
  - Hydraulic System
    30
  - Lubrication
    30
  - Battery
    30
  - Lubrication and Servicing
    30
- 2.3 Lubrication and Information
  30
  - Hydraulic Oil
    31
  - Changing Hydraulic Oil
    31
  - Lubrication Specifications
    31
- 2.4 Cylinder Drift Test
  31
  - Cylinder Drift
    31
- Pins and Composite Bearing Repair Guidelines
  32
- 2.6 Welding on Jlg Equipment
  32
  - Do the Following When Welding on JLG Equipment
    32
  - Do NOT Do the Following When Welding on JLG Equipment
    32
Chassis & Turntable

34
- Rubber Track Maintenance
  34
- Undercarrige Components
  37
  - Replacement Roller Lower Wheel and Tracks Adjuster
    37
  - Disassembly
    37
  - Assembly
    37
  - Replacement Sprocket and Gear Motor
    38
  - Sprocket Remove
    38
  - Gear Motor Remove
    38
  - Gear Motor Installation
    38
  - Sprocket Installation
    38
- Axle Extension Removal
  39
- Final Drive
  40
  - Product Identification
    40
- Swing Drive (Imo)
  41
  - Technical Data - Type Plate
    41
  - Structure and Function
    41
  - Transporting Unpacked Slew Drives
    42
  - Positioning the Swing Drive
    42
  - Bolting the Slew Drive
    43
  - Maintenance Schedule
    44
  - Lubrication
    44
  - Maintenance Tasks
    45
  - Lubricating the Slew Drive
    46
  - Inspecting the Seals
    46
- Honda Engine Igx440
  47
  - Serial Number Location
    47
  - Specifications
    48
  - Wiring Diagrams
    49
  - Engines & Controls Adjustments and Troubleshooting
    50
  - Engine Harness By-Pass
    51
  - Fuel System Check
    52
  - Fuel Tank Inspection
    53
  - Spark Test
    54
  - Replacement of Engine ECU
    55
- Hatz Engine
  56
  - Model: HATZ 1B40
    56
  - Description of the Engine
    57
  - Technical Data
    58
  - Engine Type Plate
    59
  - Operation
    60
  - Troubleshooting
    61
- Perkins Engine
  63
  - Model: 402D
    63
  - Specifications
    63
  - Engine Identification
    63
  - Fuel Filter Base - Remove and Install
    64
  - Troubleshooting
    65
- Kubota Diesel Engine Model D902
  67
  - Engine Plate
    68
  - Troubleshooting
    70
  - Engine Speed Sensor
    71
  - Speed Sensor Installation and Adjustment
    71
  - Diesel Engine RPM Control
    72
  - All Diesel Actuator Rod Travel Adjustment
    72
- 3.10 Thermic Engine Replacement
  73
- 3.11 Electric Motor Replacement
  74
Boom & Platform

77
- Boom Maintenance
  77
  - Removal of the Boom Assembly
    77
  - Disassembly of the Main Boom
    77
  - Inspection
    79
  - Assembly of the Main Boom
    79
  - Installation of the Boom Assembly
    80
- Boom Disassembly X20Jp - X600Aj
  81
- Inspection
  84
- Wire Rope Tension Adjustment Procedure
  87
- Rotary Actuator
  89
  - ARP Series
    89
  - Technical Data
    89
  - Disassembly
    92
  - Assembly
    94
  - Installing Counterbalance Valve
    95
- Boom Rotation Sensor Assembly - X23Jp - X700Aj
  96
- Proximity Sensor Adjustment (X17Jp-X500Aj - X20Jp-X600Aj)
  98
- Platform Removal/Installation
  99
  - Platform Installation
    99
- Load Cell and Footswitch Removal/Installation
  100
  - Removing Load Cell
    100
  - Installing Load Cell
    100
  - Removing Footswitch
    100
  - Installing Footswitch
    100
  - Procedure
    101
  - Installation
    102
  - Skyguard Anti-Trapping System
    105
- Skyguard Installation - 2 Person Platform
  107
  - Procedure
    107
  - Installation
    108
  - Skyguard Anti-Trapping System
    111
Hydraulics

114
- Main Components Identification and Location
  114
  - X17JP-X500AJ and X20JP-X600AJ
    114
  - X26Jp-X770Aj
    115
- Hydraulic System Pump and Pressure Lines
  117
- Ground Component Hydraulic System
  119
- Outriggers
  120
- Drive Gear Motors
  121
- Tracks Widening
  123
- Boom Component Hydraulic System
  124
  - First and Second Booms
    125
  - Third Boom
    126
  - Telescope
    126
  - Jib
    126
  - Basket Leveling
    126
  - Basket Rotation
    126
  - Turret Rotation
    126
  - Emergency Gravity Descent System
    127
  - Hydraulic System Sections
    127
- Cylinder Repair
  128
  - Specification - Cylinders Overview
    128

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Oshkosh JLG X600AJ Manuals

Oshkosh JLG X600AJ Operation And Safety Manual (167 pages)

Table of Contents

Oshkosh JLG X600AJ Service And Maintenance Manual (128 pages)

Table of Contents

Specifications

General

Chassis & Turntable

Boom & Platform

Hydraulics

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