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JLG 150HAX
User Manuals: Oshkosh Corporation JLG 150HAX Boom Lift
Manuals and User Guides for Oshkosh Corporation JLG 150HAX Boom Lift. We have
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Oshkosh Corporation JLG 150HAX Boom Lift manual available for free PDF download: Service And Maintenance Manual
Oshkosh Corporation JLG 150HAX Service And Maintenance Manual (160 pages)
Brand:
Oshkosh Corporation
| Category:
Boom Lifts
| Size: 15 MB
Table of Contents
Bhydraulic System Safety
3
Cmaintenance
3
Table of Contents
5
Section 1 - Specifications
11
Capacities
11
Engine Data
11
Drive/Steer System
11
Performance Data
11
Function Speeds
11
Operator Maintenance
15
Section 2. General
29
General
29
Preparation, Inspection, and Maintenance
29
Pre-Start Inspection
29
Pre-Delivery Inspection and Frequent Inspection
29
Annual Machine Inspection
29
Preventative Maintenance
29
Service and Guidelines
30
General
30
Safety and Workmanship
30
Cleanliness
30
Components Removal and Installation
30
Component Disassembly and Reassembly
31
Pressure-Fit Parts
31
Bearings
31
Gaskets
31
Bolt Usage and Torque Application
31
Hydraulic Lines and Electrical Wiring
31
Hydraulic System
31
Lubrication
31
Battery
31
Lubrication and Servicing
31
Hydraulic Oil
32
Changing Hydraulic Oil
32
Lubrication Specifications
32
Cylinder Drift Test
32
Platform Drift
32
Cylinder Drift
33
Pins and Composite Bearing Repair Guidelines
33
Welding on JLG Equipment
33
Do the Following When Welding on JLG Equipment
33
Do NOT Do the Following When Welding on JLG Equipment
33
Section 3 - Chassis & Turntable
39
Tires & Wheels
39
Tire Inflation
39
Tire Damage
39
Tire Replacement
39
Wheel Replacement
39
Wheel Installation
39
Drive Torque Hub
40
Disassembly
40
Cleaning and Inspection
42
Assembly
42
Drive Brake - Mico - Machines Built March 1992 to S/N 33476
52
Disassembly
52
Cleaning and Inspection
52
Assembly
52
Drive Brake - Mico - Machines Built S/N 33476 to Present
54
Disassembly
54
Inspection
55
Assembly
55
Free Wheeling Option
57
To Disengage Drive Motors and Brakes (Free Wheel) for Towing, Etc
57
To Engage Drive Motors and Brakes (Normal Operation)
57
Swing Bearing
57
Turntable Bearing Mounting Bolt Condition Check
57
Wear Tolerance
59
Replacement and Devcon Application Procedures
59
Swing Bearing Torque Values
62
Swing Torque Hub
62
Disassembly
62
Cleaning and Inspection
64
Assembly
65
Swing Brake - Ausco - Machines Built to 1992
67
Disassembly
67
Cleaning and Inspection
67
Assembly
67
Swing Brake - Mico - Machines Built to 1992
69
Disassembly
69
Cleaning and Inspection
69
Swing Brake - Machines Built 1992 to Present
71
Disassembly
71
Cleaning and Inspection
73
Assembly
73
Swing Motor
74
Disassembly
74
Assembly
74
PQ Controllers
76
TRIM Adjustment
76
RAMP Adjustment
76
Pump Coupling Conversion Procedures
77
Lovejoy Coupling
77
Hayes Coupling
78
Tilt Alarm Switch
78
Manual Adjustment
78
Voltmeter Adjustment
79
Throttle Checks and Adjustments
79
Section 4 - Boom & Platform
81
Boom Maintenance
81
Boom Mounted Limit Switches and Valves
81
Main Boom Removal
81
Tower Boom Removal
83
Main Boom Disassembly
83
Tower Boom Disassembly
87
Inspection
89
Main Boom Assembly
90
Tower Boom Assembly
91
Tower Boom Installation
92
Main Boom Installation
93
Boom Chains
93
Adjusting Procedures - Main Boom
93
Inspection Procedure
94
Wear Pads
96
Platform Rotator Brake
96
Section 5 - Hydraulics
97
Valves - Theory of Operation
97
Solenoid Control Valves (Bang-Bang)
97
Proportional Control Valves - Vickers
97
Relief Valves
97
Crossover Relief Valves
97
Cylinders - Theory of Operation
97
Cylinder Checking Procedures
98
Rear Axle Extension Cylinders
98
Cylinders W/Single Counterbalance Valves - Main Lift Cylinder, Tower Telescope Cylinder
98
Cylinders W/Dual Counterbalance Valve - Main Telescope Cylinder, Tower Lift Cylinder, Platform Slave Level Cylinder
99
Cylinder Removal and Installation
99
Tower Telescope Cylinder Removal
99
Tower Telescope Cylinder Installation
100
Tower Lift Cylinder Removal
100
Tower Lift Cylinder Installation
100
Main Telescope Cylinder Removal
101
Main Telescope Cylinder Installation
101
Main Lift Cylinder Removal
102
Main Lift Cylinder Installation
102
Lower Master Level Cylinder Removal
102
Lower Master Level Cylinder Installation
103
Upper Master Level Cylinder Removal
103
Upper Master Level Cylinder Installation
103
Cylinder Repair
104
Disassembly
104
Cleaning and Inspection
104
Assembly
105
Pressure Setting Procedures
107
Low Drive System
107
Stack Directional Control Valve (Internal Relief Adjustment)
107
Stack Directional Control Valve (External Relief Adjustment Screws)
108
Two Stack Directional Control Valve
112
Three Stack Directional Control Valve
112
Four Stack Directional Control Valve
113
Hydraulic Gear Pump
115
Disassembly
115
Assembly
120
Wear Guide for Replacement
125
Recommended Start-Up Procedure for New or Rebuilt Pump
126
Recommended Test Procedure
126
Section 6 - Schematics
129
General
129
Troubleshooting
129
Hydraulic Circuit Checks
129
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