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ORKEL MC850 Compact Hay Baler Manuals
Manuals and User Guides for ORKEL MC850 Compact Hay Baler. We have
1
ORKEL MC850 Compact Hay Baler manual available for free PDF download: User Manual
ORKEL MC850 User Manual (116 pages)
Compactor
Brand:
ORKEL
| Category:
Farm Equipment
| Size: 23 MB
Table of Contents
Lubrication System, Beka Max EP
1
Table of Contents
2
Hydraulics
3
1 General
10
Introduction
10
Foreword
10
Disclaimer
10
Range of Use
10
Control before Delivery
11
Preparation at Customer Location
11
Identification of the Machine
11
The Operators Manual
11
How to Use this Manual
11
Warranty
12
Declaration of Conformity
13
2 Safety
14
Introduction
14
Symbols
14
Warning, Danger and Caution
14
Emergency Stop
16
To the Operator
17
Exercise of Security
17
Personal Protection
17
Personal Safety
17
Safe Operation
17
Important Issues
18
Danger Zones
18
Precautions
18
Know Your Machine
18
Equipment Control
18
Cleaning
19
Environmental Protection
19
Break-In Period
19
3 Settings and Hydraulic Adjustments
20
Main Parts
21
Principle of Operation
21
Hydraulics
21
Guidelines for Hydraulic Adjustments
21
Tank Valves
22
Feed Hopper
22
Control Panels
22
Settings
22
Elevator and Sub Conveyor
23
Settings
23
Chamber
23
Opening Speed Settings
23
Chamber Pressure Settings
23
Plastic Tying Unit
23
Principle of Operation
23
Brake and Feed Speed
24
Settings
25
Remote Control
25
Wrapping Table
26
Principle of Operation
26
Wrapping Settings
26
Film Cutter Settings
27
Wrapping Table Tilt Speed
27
Wrapping Table Ultrasonic Sensor
28
Microsonic Sensor (S1)
28
Drawbar
28
Telescopic Drawbar
28
4 Operation
30
Safety
31
Safe Work Routine
31
Operator Safety
31
Other People's Safety
31
Assembly on Site
31
Elements of Hazard During Operation
31
Danger Zones During Operation
32
Risk of Overturning
32
Leaving the Machine
32
Connection and Setting up the Machine
32
Rig up
32
Lever/Controls Overview
33
Lever List
33
Leveling the Machine
34
Placing the Tractor with Telescopic Drawbar
34
Power Take off
34
PTO Speed
34
Electrical Power Source
34
Hydraulic Connections
34
Oil Temperature
35
Stairs
35
Daily Checklist
35
Daily Checklist Prior to Startup
35
Checkpoints While Baling
36
Break-In Period
36
Precautions During the Break-In Period
36
After the First 50 Hours of Operation
36
Automatic Operation
37
Film Roller Storage
38
Wrapping Arms
38
Wrapping Arm Emergency Stop
38
Installing a New Film Roller in the Wrapper
38
Parking Brake
40
Operators Platform
40
5 Transport
41
Transport Safety
41
Speed Limit
41
On Road Preparation
41
Lifting Points
41
Strapping and Tie down
42
Dismantling the Machine
43
Highway Use
43
Transport Preparation
43
6 Control System
44
User Interface
44
Choose Menu Language
45
Main Menu - Start Screen
45
Program Menus - Basic Functions
45
Settings
46
User Settings
49
Advanced Settings
49
Sensor Test
50
Error Messages Memory
50
Values and Settings in Menu
51
Error Messages on Display
52
7 Maintenance and Mechanical Adjustments
54
Safety
55
Before Maintenance
55
Safety Precautions During Maintenance and Mechanical Adjustments
55
Elements of Hazard During Maintenance
55
Control after Repair or Maintenance
56
Electrics
56
Wheels
56
Chains
56
Chain Tensioner a
56
Chain Tensioner B and C
57
Feed Hopper
58
Tightening the Feed Hopper Belts
58
Ball Bearings
59
Elevator and Sub Conveyor
59
Conveyor Belts and Feeder Carrier
59
Adjusting the Conveyor Chains
59
Chain Tensioner, Sub Conveyor
60
Chain Tensioner, Elevator
61
Ball Bearings Elevator
61
Baling Chamber
61
Inspection
61
Adjusting the Front Chamber Belt
62
Adjusting the Rear Chamber Belt
62
Adjusting the Chamber Belt Tensioner
65
Replacing Chamber Belt
66
Plastic Tying Unit
66
Control and Maintenance
67
Wrapping Table
67
Inspection
67
Frame, Drawbar, Attachments
68
Frame
68
Main Components, Fastening Points
68
Chamber Roller Bushings
69
Wear Inspection
69
Permissible Wear
70
Remove Sprockets
71
Hydraulics
71
Hydraulics Oil
71
Hoses and Connections
71
Hydraulic Pump, Gearbox
72
Heat Exchanger
72
Oil Change and Oil Filter
72
Changing Oil and Filter
73
Welding and Grinding
74
Precautions When Welding
74
Service History
75
8 Lubrication
76
Lubrication System, Beka Max EP
76
Oil Lubrication, Mode of Operation
76
Grease Lubrication, Mode of Operation
76
Beka Max Grease Lubrication System
78
Refilling Lubricants
78
Refilling the Oil Reservoir
78
Adjusting the Amount of Grease
79
Bleeding the Grease System
79
Electric Pump and Main Distributor
80
Troubleshooting for Beka Max
80
Oil Temperature
81
Approved Lubricants
81
Hydraulics
81
Chain Lubrication
81
Greasing
81
Gearbox and Gears for Hydraulic Motors
81
Manual Lubrication Charts
82
The Compactor
82
Feed Hopper
83
Telescopic Drawbar
84
Lubrication List - Manual Greasing Points
85
9 Preservation
86
Cleaning
86
Using High Pressure Washer
86
Storage
86
Long Time Storage
86
Oil Filling in the Grease Lubrication Storage
86
10 Electrics
87
Inputs and Outputs Sorted by Type
87
Inductive Sensors
87
Ultrasonic Digital Sensors
88
Pressure Sensors
88
Level and High Temp/Switch
88
Emergency Stop Switches
88
Simulate Bale on Table Switch
88
Safety Switch
88
Grease Pump
88
Valves
88
Sensor Overview
90
Sensor List and Function
91
Fuses
91
Schematics
92
Main Board
93
Main Board BD1 Left
94
Main Board BD1 Right
95
Complete Electrical Schematics
96
11 Hydraulics
97
Hydraulic Diagram
97
Complete Diagram
98
Hydraulics
99
Hydraulics
101
Hydraulics
102
Hydraulic Diagram List
103
Hydraulic Overview Name and Position
103
Valve Overview
104
Valve List
104
Valve Adjustments
108
Adjusting Wrapping Table and Arms
108
Adjusting Chamber Speed
108
Adjusting Conveyor Belt Speed
108
Adjusting Plastic Film or Net Brake
109
Main Valves
109
Chamber Pressure Settings
109
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