ORKEL DENS-X Hi-X Compactor Manuals

Manuals and User Guides for ORKEL DENS-X Hi-X Compactor. We have 1 ORKEL DENS-X Hi-X Compactor manual available for free PDF download: User Manual

ORKEL DENS-X Hi-X Compactor User Manual

ORKEL DENS-X Hi-X Compactor User Manual (137 pages)

Brand: ORKEL DENS-X | Category: Farm Equipment | Size: 17 MB

Table of Contents

IO Block
1
- Lubrication System, Beka Max EP
  1
Table of Contents
2
Supply Block
2
IO List
2
IO Block
2
IO Block
3
IO Block
5
IO Block
6
IO Block
7
1 General

11
- Introduction
  11
  - Foreword
    11
  - Disclaimer
    11
  - Range of Use
    12
- Control before Delivery
  12
  - Preparation at Customer Location
    12
- Identification of the Machine
  12
- The Operators Manual
  13
  - How to Use this Manual
    13
- Warranty
  13
- Declaration of Conformity
  14
2 Safety

15
- Introduction
  15
- Symbols
  15
  - Warning, Danger and Caution
    15
- Emergency Stop
  17
- To the Operator
  18
  - Exercise of Security
    18
  - Personal Protection
    19
  - Personal Safety
    19
  - Safe Operation
    19
  - Important Issues
    19
  - Danger Zones
    19
- Precautions
  20
  - Know Your Machine
    20
  - Equipment Control
    20
  - Cleaning
    20
  - Environmental Protection
    20
- Break-In Period
  20
3 Settings and Hydraulic Adjustments

22
- Main Parts
  23
  - Principle of Operation
    23
- Hydraulics
  23
  - Guidelines for Hydraulic Adjustments
    24
  - Tank Valves Hi-X
    24
- Feed Hopper
  24
  - Control Panels
    24
  - Settings
    24
- Elevator and Sub Conveyor
  25
  - Settings
    25
- Chamber
  25
  - Opening Speed Settings
    25
  - Chamber Pressure Settings
    25
- Plastic Tying Unit
  26
  - Principle of Operation
    26
  - Brake and Feed Speed
    26
  - Settings
    27
  - Remote Control
    28
- Wrapping Table
  28
  - Wrapping Settings
    28
  - Film Cutter Settings
    29
  - Wrapping Table Tilt Speed
    30
  - Wrapping Table Ultrasonic Sensor
    30
  - Microsonic Sensor (S1)
    30
- Drawbar
  31
  - Telescopic Drawbar
    31
4 Operation

32
- Safety
  33
  - Safe Work Routine
    33
  - Operator Safety
    33
  - Other People's Safety
    33
  - Assembly on Site
    33
  - Elements of Hazard During Operation
    34
  - Danger Zones During Operation
    34
  - Risk of Overturning
    34
  - Leaving the Machine
    34
- Connection and Setting up the Machine
  34
  - Rig up
    34
  - Telescopic Drawbar and Feed Hopper F10
    35
  - Lever/Controls Overview
    36
  - Lever List
    36
  - Leveling the Machine
    37
  - Placing the Tractor with Telescopic Drawbar
    37
  - Power Take off
    37
  - PTO Speed
    37
  - Electrical Power Source
    37
  - Hydraulic Connections
    37
  - Oil Temperature
    38
  - Stairs
    38
- Daily Checklist
  38
  - Daily Checklist Prior to Startup
    38
  - Checkpoints While Baling
    39
- Break-In Period
  39
  - Precautions During the Break-In Period
    39
  - After the First 50 Hours of Operation
    39
- Automatic Operation
  40
- Film Roller Storage
  41
- Wrapping Arms
  42
  - Wrapping Arm Emergency Stop
    42
  - Installing a New Film Roller in the Wrapper
    42
- Parking Brake
  44
- Operators Platform
  44
- Compressed Air Cleaner System
  44
  - Mode of Operation
    45
  - Recommendations
    45
5 Transport

47
- Transport Safety
  47
  - Speed Limit
    47
  - On Road Preparation
    47
  - Lifting Points
    47
  - Strapping and Tie down
    48
  - Dismantling the Machine
    48
- Highway Use
  49
  - Transport Preparation, Telescopic Drawbar and Feed Hopper F10
    49
6 Control System

50
- User Interface
  50
  - Main Page
    50
  - Icons for Starting Program Sequences
    51
  - Menu
    51
  - User Settings [Language and Screen]
    52
  - System Information
    53
  - Manual Controls
    53
  - Machine Settings
    55
  - Quick Settings
    56
  - Presets
    57
  - Sensors
    57
  - Messages
    58
  - Time and Date
    59
  - User Data
    59
  - Weighing System
    61
  - Reset
    61
  - Software
    61
  - Settings and Explanations
    63
7 Maintenance and Mechanical Adjustments

65
- Safety
  66
- Electrics
  67
  - Fuses
    68
- Wheels
  68
- Chains
  68
  - Chain Tensioner a
    68
  - Chain Tensioner B and C
    69
- Feed Hopper
  70
  - Tightening the Feed Hopper Belts F10
    70
  - Ball Bearings
    71
- Drive Chains
  71
  - Drive Chains Overview
    71
  - Drive Chains Tensioning
    72
- Elevator and Sub Conveyor
  72
- Baling Chamber
  75
- Plastic Tying Unit
  80
  - Control and Maintenance
    80
- Wrapping Table
  81
  - Inspection
    81
  - Adjusting the Wrapping Table Belt
    82
- Frame, Drawbar, Attachments
  84
  - Frame
    84
  - Main Components, Fastening Points
    84
- Chamber Roller Bushings
  84
  - Wear Inspection
    84
  - Permissible Wear
    85
  - Remove Sprockets
    86
- Hydraulics
  87
  - Hydraulics Oil
    87
  - Hoses and Connections
    87
  - Hydraulic Pump, Gearbox
    87
  - Heat Exchanger
    88
- Oil Change and Oil Filter
  88
  - Changing Oil and Filter
    89
- Welding and Grinding
  90
  - Precautions When Welding
    90
- Service History
  91
8 Lubrication

92
- Lubrication System, Beka Max EP
  92
- Refilling Lubricants
  94
- Electric Pump and Main Distributor
  96
- Troubleshooting for Beka Max
  96
- Oil Temperature
  97
- Approved Lubricants
  97
  - Hydraulics
    97
  - Chain Lubrication
    97
  - Greasing
    97
  - Gearbox and Gears for Hydraulic Motors
    98
- Manual Lubrication Charts
  99
  - The Compactor
    99
  - Feed Hopper F10
    100
  - Telescopic Drawbar
    101
- Lubrication List - Manual Greasing Points
  102
9 Preservation

103
- Cleaning
  103
  - Using High Pressure Washer
    103
- Storage
  103
  - Long Time Storage
    103
  - Oil Filling in the Grease Lubrication Storage
    103
10 Electrics

104
- Main Power Supply, E-Stop Switches and Electrical Cabinet
  105
- Electrical Cabinet Power Supply Rail
  106
- Sensors and Manual Controls
  107
- Valves, Fan Motors and Pumps
  108
- Inputs and Outputs
  109
- IO Block
  109
- IO Block
  110
- Power Supply
  112
  - Supply Block
    112
- Inputs and Outputs Sorted by Number
  114
  - IO List
    114
  - IO List
    116
- Inputs and Outputs Sorted by Type
  116
  - Inductive Sensors
    116
  - Other Sensors and Switches
    117
  - Directional Valves
    117
  - Sensors, 7-Lead Cable
    118
  - Film System Remote Control
    118
  - Radio Remote Control
    118
  - Proportional Valves
    118
  - Valves
    118
  - Cable Detection
    119
- Sensor Overview
  120
- Sensor List and Function
  121
11 Hydraulics

123
- Hydraulic Diagram
  123
- Valve Overview
  128
  - Valve Chart for Hi-X
    128
  - Valve List for Hi-X
    129

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