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Onan CCK Series Manuals
Manuals and User Guides for Onan CCK Series. We have
3
Onan CCK Series manuals available for free PDF download: Instruction Manual, Service Manual, Operator's Manual And Parts Catalog
Onan CCK Series Service Manual (51 pages)
Brand:
Onan
| Category:
Portable Generator
| Size: 2 MB
Table of Contents
Table of Contents
3
General Information
4
How to Interpret MODEL and SPEC. NO.
4
Typical Model CCK
4
Specifications
5
Model Series
5
Assembly Torques
6
Torque Specifications (Foot Pounds)
6
Dimensions and Clearances
7
Service and Maintenance
8
Crankcase Oil
8
Speed Booster
8
Air Cleaner
8
Fuel Sediment
9
Gasoline Fuel
9
Operator Maintenance Schedule
9
Critical Maintenance Schedule
9
Troubleshooting
10
Adjustments
11
Check Breaker Points
11
Carburetor
11
Ignition Timing
11
Electric Choke Adjustment
12
Governor and Speed-Booster Adjustments
12
Electric Choke
13
Governor and Booster
13
Governor
13
Voltage Chart for Checking Governor Regulation
13
Linkage
14
Speed Adjustment
14
Sensitivity Adjustment
14
Speed-Booster
14
Engine Disassembly
15
General
15
Disassembly
15
Assembly (Use Genuine ONAN Parts)
15
Testing and Adjusting Plants
16
Preparation
16
Operation
16
Fuel System
17
Choke
17
Fuel Inlet Valve
17
Automatic Electric Choke
17
Adjustment, Electric Choke
18
Disassembly and Repair
18
Assembly
18
Ignition System
19
Magneto Stator Installation
19
Ignition Coil Installation (Engines Without Spark Advance Mechanism)
19
Timing Ignition (Engines Without Spark Advance Mechanism)
19
Timing Ignition (Engines with Spark Advance Mechanism)
20
Timing Marks on Flywheel
20
Timing Marks on Gear Cover
20
Timing Marks on both Gear Cover and Flywheel
20
Spark Advance Mechanism
21
Testing Ignition Coil
21
Timing Ignition (Vacu-Flo Units)
21
Spark Advance Mechanism (Vacu-Flo Units)
21
Condenser
22
Coil
22
Spark Plugs
22
Governor System
23
Cleaning Speed Booster
23
Valves
24
Valve Grinding and Adjusting
24
Tappet Adjustment
25
Internal Disassembly
26
Gear Cover
26
Governor Cup
26
Timing Gears
26
Pistons and Rings
27
Removing Crankshaft Gear
27
Timing Marks
27
Fitting Piston Rings to the Cylinder
27
Connecting Rods
28
Crankshaft
28
Dressing Conecting Rod Cap Ends
28
Crankshaft Endplay
28
Bearings
29
Camshaft and Crankshaft Bearings
29
Gear Cover and Rear Bearing Plate Oil Seals
29
Oil Pump
30
Oil Pressure Relief Valve Adjustment
30
Cylinder
30
Cylinder Heads
30
Head Bolt Tightening Order
31
Manual Starter
32
Readi-Pull Starter
32
Installing the Starter
32
Units Prior to Spec. D
32
Installing Starter on Engine (Prior Spec D)
33
Units Beginning Spec. D
34
Installing Starter Kit (Spec D and Later)
34
Generator Maintenance
35
Brushes and Springs
35
Brush Rig Position
35
Collector Rings
35
Exception - Generators with 4 Slip Rings
36
Generator Disassembly
36
Undercutting Commutator Mica
36
Test Circuit
36
Armature Short Circuit Test
37
Testing Field Windings
37
Testing Field Winding for Grounds
37
Testing Field Windings for Open Circuit
37
Control System
38
Wiring Diagrams
39
Generator Wiring Diagrams
40
Revolving Armature 2-Wire, Single Phase
40
Revolving Armature 3-Wire, Single Phase
40
Revolving Armature Reconnectible for 120, 240 or 120-240 Volts, Single Phase (CCK-3CR)
40
Typical Wiring Diagram of Magneto Ignition Used on Manual and Portable Type Plants
41
#611B244 #611B276 Wiring Diagram 250-Volt - DC Magnet Service 12-Volt Starter
41
Wiring Diagram #602B144 Portable Type Plant with Carrying Frame - 120-Volt AC. 1-Phase. 3-Wire
42
Wiring Diagram #602B147 Portable Type Plant with Carrying Frame, Alternating Current, 240-Volt, 3-Phase, 3-Wire
42
Wiring Diagram #611C164 Remote Type Plant, Alternating Current 120/240-Volt, 3-Wire, 1-Phase
43
Wiring Diagram #602B164 250-Volt, Direct Current 6-Volt Starter Vacu Flo Magnet Service
43
Wiring Diagram No. 611C234 Dual Purpose Type Plant 120-Volt AC, 32-Volt DC
44
Wiring Diagram #602B165 Portable Type Plant 115-Volt DC
44
Wiring Diagram #611C176 Remote Type Plant, Alternating Current 120-Volt 2-Wire, and 240-Volt 2-Wire, 1-Phase
45
Wiring Diagram #602B143 Manual Type Plant, Not in Carrying Frame Alternating Current, 1-Or 3-Phase, 2-Or 3-Wire
45
Wiring Diagram #611C178 Remote Type Plant, Alternating Current 240-Volt, 3-Wire, 3-Phase
46
Wiring Diagram #602B146 Portable Type Plant with Carrying Frame - 120/240-Volt AC. 1-Phase, 3-Wire
46
#602A166 #602A174 Wiring Diagram 250-Volt, DC Magnet Service Manual Start
47
Wiring Diagram #602B145 Portable Type Plant with Carrying Frame - 240-Volt AC, 4-Phase, 2-Wire
47
Wiring Diagram 611C206 Remote Type Plant, Alternating Current, 120/208-Volt, 4-Wire, 3-Phase
48
Wiring Diagram #602B160 120/208 Volt AC, 3-Phase 4 Wire
48
Wiring Diagram #611C235 32-Volt Remote Start 120/240 Volt Remote Start 120/240 Volt AC, 750 Watt
49
Wiring Diagram #611C236 Reconnectible, 120/240 Volt AC, 4-Wire
50
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Onan CCK Series Instruction Manual (108 pages)
Electric generating plants
Brand:
Onan
| Category:
Portable Generator
| Size: 7 MB
Table of Contents
Table of Contents
5
Introduction
7
General Description
8
Engine Details
10
Generator Details, Controls
11
Accessories
12
Location,Mobile Installation
13
Installation
15
Mounting Cushions, Exhaust
16
Oil Drain Extension
17
Battery
21
Start & Ignition Switches, Magnet Servic,E Plant
22
Connecting the Load Wires
22
Grounding
27
Remote Control Switch, Separate Fuel Tank
28
Underground Tank," ''0 Ay" Tarik, Carrying Frame, Dolly
29
READI-PULL STARTER. ,.. Refer to the Separate Section in this Publi
30
Gas Regulator
31
Vacu-Flo Cooling
32
Preparation
34
Air Cleaner,Fuel, before Initial Start
35
Operation
36
Applying the Load
37
Charge Rate, Stopping the Plant, Changing Fuel
38
Function of the Controls
39
Abnormal Operating Conditions
41
Low Temperatures
41
High Temperatures
42
Dust and Dirt
43
Periodic Service
44
Daily Service
44
Weekly Service
45
Monthly Service
46
General, Governor and Booster
49
Voltage Chart; Speed. Chart
52
Adjustments
54
Oil Pressure Relief Valve
55
Carburetor
56
Electric Choke
57
General, Table of Clearances
59
Maintenance and Repair
74
Generator
75
Control
80
Starter
81
Service Diagnosis
85
Wiring Diagrams
93
Onan CCK Series Operator's Manual And Parts Catalog (37 pages)
Brand:
Onan
| Category:
Portable Generator
| Size: 0 MB
Table of Contents
General Information
2
Specifications
3
Troubleshooting Guide
4
Installation
5
Battery Connection
7
Operation
9
Dust and Dirt
10
High Altitude
10
Service and Maintenance
16
Maintenance Schedule
18
Maintenance Items
18
Bolt Torques
18
Parts Catalog
19
Instructions for Ordering Repair Parts
19
Maintenance
36
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