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R6YXGS600
User Manuals: Omron R6YXGS600 Robot Controller
Manuals and User Guides for Omron R6YXGS600 Robot Controller. We have
1
Omron R6YXGS600 Robot Controller manual available for free PDF download: Installation Manual
Omron R6YXGS600 Installation Manual (330 pages)
Brand:
Omron
| Category:
Robotics
| Size: 16 MB
Table of Contents
General
3
Table of Contents
3
Safety Information
11
Signal Words Used in this Manual
12
Warning Label Messages on Robot and Controller
13
Warning Labels
13
Supplied Warning Labels
16
Warning Symbols
17
Major Precautions for each Stage of Use
18
Precautions for Using Robots and Controllers
18
Design
19
Precautions for Robot Controllers
19
Precautions for Robots
19
Moving and Installation
20
Precautions for Robots
20
Precautions for Robot Controllers
21
Safety Measures
23
Installing a Safety Enclosure
24
Operation
25
Safety Measures
25
Trial Operation
25
Automatic Operation
27
Precautions During Operation
27
Before Inspection and Maintenance Work
29
Inspection and Maintenance
29
Precautions During Service Work
30
Disposal
31
Cautions Regarding Strong Magnetic Fields
32
Emergency Action When a Person Is Caught by Robot
32
Movement Range
33
Using the Robot Safely
33
Robot Protective Functions
34
Residual Risk
35
Special Training for Industrial Robot Operation
35
Warranty
37
Chapter 1 Functions
47
Manipulator Movement
49
Robot Manipulator
49
Part Names
50
Robot Controller
54
Robot Initialization Number List
55
Chapter 2 Installation
57
Installation Environments
59
Robot Installation Conditions
59
Installation Base
60
Installation
61
Unpacking
61
Checking the Product
63
Moving the R6YXGL250, R6YXGL350, R6YXGL400, R6YXGL500 and R6YXGL600
73
Moving the Robot
73
Moving the R6YXG500, R6YXG600, R6YXGH600, R6YXG700, R6YXG800, R6YXG900 and R6YXG1000
74
Moving the R6YXGS300 and R6YXGS400
76
Moving the R6YXGS500 and R6YXGS600
77
Moving the R6YXGS700, R6YXGS800, R6YXGS900 and R6YXGS1000
82
Installing the Robot
87
Protective Bonding
88
Robot Cable Connection
89
User Wiring and User Tubing
90
Attaching the End Effector
93
R-Axis Tolerable Moment of Inertia and Acceleration Coefficient
93
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxgl250)
94
Acceleration Coefficient Vs. Moment of Inertia (R6YXGL250)
94
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxgl350, R6Yxgs300)
95
Acceleration Coefficient Vs. Moment of Inertia (R6YXGL350, R6YXGS300)
95
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxgl400, R6Yxgs400)
96
Acceleration Coefficient Vs. Moment of Inertia (R6YXGL400, R6YXGS400)
96
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxgl500)
97
Acceleration Coefficient Vs. Moment of Inertia (R6YXGL500)
97
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxgl600)
98
Acceleration Coefficient Vs. Moment of Inertia (R6YXGL600)
98
Acceleration Coefficient Vs. Moment of Inertia (R6YXGL250, R6YXGL350, R6YXGL400, R6YXGL500, R6YXGL600, R6YXGS300, R6YXGS400)
99
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxg500, R6Yxgs500)
99
Acceleration Coefficient Vs. Moment of Inertia (R6YXG500, R6YXGS500)
99
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxg600, R6Yxgs600)
100
Acceleration Coefficient Vs. Moment of Inertia (R6YXG600, R6YXGS600)
100
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxgh600)
100
Acceleration Coefficient Vs. Moment of Inertia (R6YXGH600)
100
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxg700, R6Yxg800, R6Yxgs700, R6Yxgs800)
101
Acceleration Coefficient Vs. Moment of Inertia (R6YXG700, R6YXG800, R6YXGS700, R6YXGS800)
101
Acceleration Coefficient Vs. Moment Of Inertia (R6Yxg900, R6Yxg1000, R6Yxgs900, R6Yxgs1000)
101
Acceleration Coefficient Vs. Moment of Inertia (R6YXG900, R6YXG1000, R6YXGS900, R6YXGS1000)
101
Equation for Moment of Inertia Calculation
102
Example of Moment of Inertia Calculation
105
Attaching the End Effector
107
Attaching the End Effector
108
Gripping Force of End Effector
110
Limiting the Movement Range with X-Axis and Y-Axis Mechanical Stoppers
111
R6Yxgl250, R6Yxgl350, R6Yxgl400, R6Yxgl500, R6Yxgl600, R6Yxgs300, R6Yxgs400
111
Installing the X-Axis/Y-Axis Additional Mechanical Stoppers
113
Robot Overrun During Impacts with X-Axis or Y-Axis Mechanical Stopper
115
R6Yxg500, R6Yxg600, R6Yxgh600, R6Yxg700, R6Yxg800, R6Yxg900, R6Yxg1000 R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000
116
Changing the X-Axis Mechanical Stopper Position
120
Changing the Y-Axis Mechanical Stopper Position
122
Robot Overrun During Impacts with X-Axis or Y-Axis Mechanical Stopper
125
Limiting the Movement Range with Z-Axis Mechanical Stopper
126
R6Yxgl250, R6Yxgl350, R6Yxgl400, R6Yxgl500, R6Yxgl600, R6Yxgs300, R6Yxgs400
126
Installing the Minus Direction Stopper
127
Installing the Minus Direction Stopper
129
Installing the Plus Direction Stopper
129
Overrun Amounts During Impacts with Z-Axis Additional Mechanical Stopper
130
R6Yxg500, R6Yxg600, R6Yxgh600, R6Yxg700, R6Yxg800, R6Yxg900, R6Yxg1000 R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000
131
Installing the Minus Direction Stopper
133
Installing the Plus Direction Stopper
135
Overrun Amounts During Impacts with Z-Axis Additional Mechanical Stopper
136
Working Envelope and Mechanical Stopper Positions for Maximum Working Envelope
137
10. Stopping Time and Stopping Distance at Emergency Stop
140
R6Yxgl250, R6Yxgl350, R6Yxgl400, R6Yxgl500, R6Yxgl600, R6Yxgs300, R6Yxgs400
140
R6Yxg500, R6Yxg600, R6Yxgs500, R6Yxgs600
146
R6Yxgh600, R6Yxg700, R6Yxg800, R6Yxg900, R6Yxg1000 R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000
151
11. Installing the User Wiring and Tubing Newly
160
Passing the Wiring and Tubing in the User Wiring/Tubing through Spline Type
161
13. Detaching or Attaching the Covers
162
Installing the Extension Shaft (for User Wiring/Tubing through Spline Type)
168
15. Installing the Tool Flange
170
16. Permissible Spline Load
171
Chapter 3 Robot Settings
175
Overview
177
Absolute Reset Method
178
Adjusting the Origin
178
Sensor Method (X-Axis, Y-Axis And R-Axis)
178
Sensor Method (X-Axis, Y-Axis and R-Axis)
178
Machine Reference
179
Stroke End Method (Z-Axis)
179
Stroke End Method (Z-Axis)
179
Absolute Reset Procedures
181
Sensor Method (X-Axis, Y-Axis And R-Axis) With Yrcx Controller
181
Sensor Method (X-Axis, Y-Axis and R-Axis) with YRCX Controller
181
Stroke End Method (Z-Axis) With Yrcx Controller
182
Stroke End Method (Z-Axis) with YRCX Controller
182
Sensor Method (X-Axis, Y-Axis And R-Axis) With Yrc Controller
184
Sensor Method (X-Axis, Y-Axis and R-Axis) with YRC Controller
184
Stroke End Method (Z-Axis) With Yrc Controller
185
Stroke End Method (Z-Axis) with YRC Controller
185
(R6Yxgl250, R6Yxgl350, R6Yxgl400, R6Yxgl500, R6Yxgl600, R6Yxgs300, R6Yxgs400)
187
Changing the Origin Position and Adjusting the Machine Reference
187
Sensor Method (R6YXGL250, R6YXGL350, R6YXGL400, R6YXGL500, R6YXGL600, R6YXGS300, R6YXGS400)
187
(R6Yxg500, R6Yxg600, R6Yxgh600, R6Yxg700, R6Yxg800, R6Yxg900, R6Yxg1000)
195
(R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000)
195
(R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000)
195
Sensor Method (R6YXG500, R6YXG600, R6YXGH600, R6YXG700, R6YXG800, R6YXG900, R6YXG1000)
195
(R6Yxgl250, R6Yxgl350, R6Yxgl400, R6Yxgl500, R6Yxgl600, R6Yxgs300, R6Yxgs400)
206
Adjusting the Machine Reference Value of the Stroke End Method (Z-Axis)
206
Stroke End Method (R6YXGL250, R6YXGL350, R6YXGL400, R6YXGL500, R6YXGL600, R6YXGS300, R6YXGS400)
206
(R6Yxg500, R6Yxg600, R6Yxgh600, R6Yxg700, R6Yxg800, R6Yxg900, R6Yxg1000)
208
(R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000)
208
(R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000)
208
Stroke End Method (R6YXG500, R6YXG600, R6YXGH600, R6YXG700, R6YXG800, R6YXG900, R6YXG1000)
208
Setting the Soft Limits
211
Setting the X-Axis and Y-Axis Soft Limits
211
Relation between the X, Y, and R-Axis Movement Angle, the Z-Axis Movement Distance and the Number of Pulses
212
Setting the R-Axis Soft Limit
212
Setting the Z-Axis Soft Limits
212
Setting the Standard Coordinates
213
R6Yxgl250, R6Yxgl350, R6Yxgl400, R6Yxgl500, R6Yxgl600, R6Yxgs300, R6Yxgs400
214
Standard Coordinate Setting Using a Standard Coordinate Setup Jig
214
R6Yxg500, R6Yxg600, R6Yxgh600, R6Yxg700, R6Yxg800, R6Yxg900, R6Yxg1000 R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000
215
R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000
215
Affixing the Stickers for Origin Positions, Movement Directions, and Axis Names
218
Chapter 4 Periodic Inspection
223
Overview
223
Chapter 5 Harmonic Drive Replacement Period
230
Replacement Period
230
Chapter 6 Increasing the Robot Operating Speed
231
Increasing Speed by Arch Motion
233
Increasing the Robot Operating Speed
233
Increasing the Speed with the WEIGHT Statement
235
Increasing the Speed by the Tolerance Parameter
236
Increasing the Speed by the out Effective Position Parameter
237
Chapter 7 Torque Limit Designated Z-Axis Pushing Action
239
Torque Limit Designated Z-Axis Pushing Action
239
Chapter 8 Specifications
245
Basic Specification
247
Basic Specification
247
Manipulator
247
R6Yxgl250, R6Yxgl350, R6Yxgl400, R6Yxgl500, R6Yxgl600
247
R6Yxg500, R6Yxg600, R6Yxgh600, R6Yxg700, R6Yxg800, R6Yxg900, R6Yxg1000
249
R6Yxgs300, R6Yxgs400, R6Yxgs500, R6Yxgs600, R6Yxgs700, R6Yxgs800, R6Yxgs900, R6Yxgs1000
251
External View and Dimensions
253
R6Yxgl250
253
R6Yxgl350
257
R6Yxgl400
261
R6Yxgl500
265
R6Yxgl600
269
R6Yxg500
273
R6Yxg600
275
R6Yxgh600
277
R6Yxg700
279
1.2.10 R6Yxg800
281
1.2.11 R6Yxg900
283
1.2.12 R6Yxg1000
285
R6Yxgsw300 (Wall-Mount Model)
287
R6YXGSW300 (Wall-Mount Model)
287
R6Yxgsu300 (Wall-Mount Inverse Model)
290
R6Yxgsw400 (Wall-Mount Model)
293
R6YXGSW400 (Wall-Mount Model)
293
R6Yxgsu400 (Wall-Mount Inverse Model)
296
R6YXGSU400 (Wall-Mount Inverse Model)
296
R6Yxgsw500 (Wall-Mount Model)
299
R6YXGSW500 (Wall-Mount Model)
299
R6Yxgsu500 (Wall-Mount Inverse Model)
301
R6YXGSU500 (Wall-Mount Inverse Model)
301
R6Yxgsw600 (Wall-Mount Model)
303
R6YXGSW600 (Wall-Mount Model)
303
R6Yxgsu600 (Wall-Mount Inverse Model)
305
R6YXGSU600 (Wall-Mount Inverse Model)
305
R6Yxgsw700 (Wall-Mount Model)
307
R6YXGSW700 (Wall-Mount Model)
307
R6Yxgsu700 (Wall-Mount Inverse Model)
309
R6YXGSU700 (Wall-Mount Inverse Model)
309
R6Yxgsw800 (Wall-Mount Model)
311
R6YXGSW800 (Wall-Mount Model)
311
R6Yxgsu800 (Wall-Mount Inverse Model)
313
R6YXGSU800 (Wall-Mount Inverse Model)
313
R6Yxgsw900 (Wall-Mount Model)
315
R6YXGSW900 (Wall-Mount Model)
315
R6Yxgsu900 (Wall-Mount Inverse Model)
317
R6YXGSU900 (Wall-Mount Inverse Model)
317
R6Yxgsw1000 (Wall-Mount Model)
319
R6YXGSW1000 (Wall-Mount Model)
319
R6Yxgsu1000 (Wall-Mount Inverse Model)
321
R6YXGSU1000 (Wall-Mount Inverse Model)
321
Robot Inner Wiring Diagram
323
Wiring Table
324
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