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Octagon PC-510 manual available for free PDF download: User Manual
Octagon PC-510 User Manual (239 pages)
Embedded PCs For Extreme Environments
Brand:
Octagon
| Category:
Motherboard
| Size: 0.93 MB
Table of Contents
Table of Contents
8
Abbreviations and Terms Used in this Manual
18
Conventions Used in this Manual
20
About this Manual
22
Overview: Section 1 - Installation
24
Chapter 1: Overview
26
Description
26
Major Hardware Features
26
Cpu
26
Up to 48 MB DRAM
26
Solid-State Disks
27
Ssd0
27
Ssd1
27
Serial Ports Protected against ESD
28
Local Bus SVGA, Flat Panel Interface, and GUI Accelerator
28
Adjustable Display Bias Supply
28
Industrial I/O Using EZ I/O
29
Speaker, Keyboard, and Mouse Ports
29
PC/104 16-Bit Interface
29
Major Software Features
29
Advanced Power Management and System Management Input
29
Diagnostic Software Verifies System Integrity Automatically
30
SETUP Information Stored in EEPROM for High Reliability
30
Phoenix BIOS
30
Instant DOS" Operating System
30
Programmable Video BIOS
30
On-Board Flash File System
31
Octagon BIOS Extensions
31
Interrupt Routing: in System and Programmable
31
Floppy and Hard Disk Ports
31
Boot Sequence
31
Multifunctional Printer Port
31
Watchdog Timer Added for Safety
32
Real Time Calendar/Clock with Battery-Backup
32
I/O Connectors
32
Keypad and LCD Display Support for Low-Cost Operator Interface
32
Hardware Reset
32
Volt Operation Lowers System Cost
32
Rugged Environmental Operation
33
Size
33
Chapter 2: Quick Start
34
Installing the PC-510
34
Figure 2-1 PC-510 Component Diagram
35
Figure 2-2 PC-510 Center-To-Center Hole Dimensions
36
Figure 2-4 PC-510, Keyboard, and Monitor
38
Reference Designators
39
Table 2-4 BIOS and Boot Option Jumper: W2
40
Table 2-5 Auxiliary Option Jumper: W3
40
Table 2-6 EZ I/O Pull-Up/Pull-Down, User Option Jumper: W4
40
Power Supply Requirements
41
Table 2-8 Jupiter Module Antenna Voltage Select: W6
41
Table 2-9 Flat Panel Interface Voltage Select: W8
41
Table 2-10 Inverted Shift Clock Signal Voltage Level Select: W9
41
Running a Demo Program
42
Logon Message
42
What's Next
44
Chapter 3: SETUP Programs
46
Introduction
46
Setup
46
Table 3-1 PC-510 SETUP Parameters
47
Running SETUP over the Console Port
49
SETUP Example
53
Setssd
54
Pmisetup
54
Setirq.exe
54
Chapter 4: Save and Run Programs
56
Save and Run Your Programs on the PC-510
56
Saving Programs and Support Files
56
Adding Your Application
57
Autoexecuting Your Application
57
Overriding the Autoexecution of Your Application
58
Overview: Section 2 - Hardware
60
Chapter 5: Serial Ports
62
Description
62
Serial Port Options
62
Table 5-1 COM Port Options
62
Description of Serial Ports
63
Conflicting COM Port Addresses
63
Com1
63
Table 5-2 Conflicting COM Port Addresses
63
Com2
64
COM3 through COM6 Interrupt/Status Port
64
Table 5-5 Register 0A9H
64
Com3
66
Com4
66
Com5
66
Table 5-8 COM3 Available Address and IRQ Routing
66
Table 5-9 COM4 Available Address and IRQ Routing
66
Com6
67
Null Modem Cable
67
Building Your Own Cable
68
Table 5-12 Custom RS-232 Null Modem Cable for the
69
Table 5-13 Custom RS-232 Null Modem Cable for the PC-510: Second COM Port
69
Function and Use of Serial Ports
70
COM1 as Serial Console Device
70
COM1 through COM6 as RS-232 I/O
70
COM5 as GPS I/O
70
Figure 5-3 PC-510 Serial Devices
70
COM6 RS-485 Transmitter Control
71
Network
72
Chapter 6: LPT1 Parallel Port
74
LPT1 Parallel Port
74
Printer
74
Installing a Printer
74
Figure 6-1 LPT1 as a Printer Port
74
Display
75
Installing a Display
75
Keypad
75
Installing a Keypad
75
Opto Rack
76
Figure 6-2 LPT1 as a Display or Keypad Port
76
Figure 6-3 LPT1 and an Opto Rack
76
Chapter 7: Console Devices
78
Description
78
Selecting Console Devices
78
Local Bus SVGA
78
Serial Console
78
Figure 7-1 the PC-510 and a Serial Console
79
Figure 7-2 VTC-20F Cable and Null Modem Adapter
79
Keyboard
80
Speaker
80
Mouse
80
Enabling/Disabling the Video BIOS
80
Re-Establishing Communications When the Console Is Not Working
82
Chapter 8: Ssds, DRAM, and Battery Backup
84
Description
84
SSD0 (Optional)
84
Selecting SSD0 Device Type
84
SSD0 Replaced with an SRAM Device
84
SSD0 Replaced with a Flash Device
85
Selecting an SSD BIOS
85
SSD0 Replaced with an EPROM/OTPROM
86
Ssd1
86
Dram
86
Table 8-2 Selecting an SSD BIOS: W2[5-6]
86
Battery Backup for SSD0 SRAM and Real Time Calendar Clock
87
Installing an at Battery
87
Chapter 9: External Drives
88
Description
88
Floppy Disk Controller
88
Power Requirements
88
Installing a Floppy Disk Drive
88
Hard Disk Controller
89
Installing a Hard Drive
89
Booting with ROM-DOS
89
Chapter 10: IRQ Routing and Opto Irqs
90
Interrupt Routing
90
Figure 10-1 Interrupt Routing Matrix
91
Opto Irqs
92
Interrupt Routing Matrix Defaults
92
Programming
92
Master Disable
93
Table 10-1 Interrupt Status Port (ISP) Map Setting at I/O Location 0A9H
93
Chapter 11: EZ I/O
94
Description
94
Figure 11-1 Typical EZ I/O Configurations
94
EZ I/O Options
95
Pulling the I/O Lines High or Low
95
Table 11-2 EZ I/O Port Options
95
Organization of Ports
96
Figure 11-2 Organization of Ports
96
Table 11-3 EZ I/O Pull-Up/Pull-Down Jumpers: W4
96
Base I/O Address
97
Port Addressing
97
Configuring and Programming the EZ I/O Ports
97
Table 11-5 Reading EZ I/O 1 and EZ I/O 2 Port Addresses at I/O Location 0A9H
97
Configuring the EZ I/O
98
Programming the EZ I/O
98
EZ I/O Input Program Examples
99
EZ I/O Output Program Examples
99
Writing and Reading from EZ I/O
99
Enhanced INT 17H Function Definitions
100
Initialize EZ I/O 1
100
Write EZ I/O 1
101
Read EZ I/O 1
101
Initialize EZ I/O 2
102
Write EZ I/O 2
103
Read EZ I/O 2
104
Opto-Module Rack Interface
104
Figure 11-3 MPB-16PC Opto Rack Hookup
105
Interfacing to Switches and Other Devices
106
Table 11-7 EZ I/O Opto-Rack Interface
106
Figure 11-4 PC-510 Interfacing with an STB-26 Terminal Board
107
Chapter 12: LED Signaling and "Beep" Codes
108
Description
108
Table 12-1 Phoenix BIOS Beep Codes
109
Chapter 13: Crts and Flat Panels
112
Description
112
Video Features
112
Video Options
112
Programming the Video BIOS
113
Table 13-1 Video Controller and Associated CRT, Flat Panel, and PC Video Circuitry
113
Figure 13-1 the PC-510, a VGA Monitor, and an AT/PS/2 Compatible Keyboard
114
Connecting the Monitor/Display
115
Analog Monitor
115
Figure 13-2 the PC-510 and a VGA Monitor
115
Flat Panel Display
116
Figure 13-3 the PC-510 and a Flat Panel Display
116
Flat Panels Requiring Bias Voltage
117
LCD Bias Control Examples
117
Flat Panel Considerations
118
Flat Panel Interface Voltage Select: W8
118
Inverted Shift Clock Signal Voltage Level Select: W9
118
Table 13-2 Flat Panel Interface Voltage Select: W8
118
Table 13-3 Inverted Shift Clock Signal Voltage Level Select: W9
118
Chapter 14: GPS Interface
120
Description
120
Mounting the GPS Module to the PC-510
121
GPS Interface Port Options
122
Routing the GPS Data
122
Table 14-1 GPS Interface Default and Optional Features
122
Table 14-2 Jupiter GPS Mode
122
Chapter 15: PC/104 Expansion
124
Description
124
Figure 15-1 Typical PC/104 Expansion Module Stack
124
Chapter 16: Watchdog Timer and Hardware Reset
128
Description
128
Enhanced INT 17H Function Definitions
128
Enable Watchdog
128
Strobe Watchdog
129
Disable Watchdog
129
Hardware Reset
130
Chapter 17: Serial EEPROM and CMOS RAM
132
Description
132
Enhanced INT 17H Function Definitions
132
Serial EEPROM
132
Read a Single Word from the Serial EEPROM
132
Write a Single Word to the Serial EEPROM
133
Read Multiple Words from the Serial EEPROM
134
Write Multiple Words to the Serial EEPROM
135
Return Serial EEPROM Size
135
Cmos Ram
136
Read Extended CMOS RAM
136
Write Extended CMOS RAM
137
Check CMOS Battery
138
Copy Contents of Serial EEPROM to Extended CMOS RAM
138
Copy Contents of Extended CMOS RAM to Serial EEPROM
139
Chapter 18: Transferring Files/Remote Disks
140
Transferring Files between the PC-510 and Your PC
140
Transferring Files to the PC-510
141
Downloading Files to the PC-510 Using PC Smartlink
142
Figure 18-1 Downloading Files Using TRANSFER.EXE
143
Remote Disks
144
Downloading Files to the PC-510 Using REMDISK/REMSERV
144
PC-510 with One Serial Cable
144
Figure 18-2 Downloading Files to the PC-510 with One Serial Cable Using REMDISK/REMSERV
145
Chapter 19: Managing Ssds
148
PICO FA Flash File System
148
Defining Ssds Using SETSSD
148
Using PFORMAT to Format an SSD
150
Formatting SSD1
150
Using SYS to Make an SSD Bootable
150
Adding Operating System Startup Files (Using SYS)
150
Changing Boot SSD
151
Autoexecuting Your Application
151
Using SETSSD and TESTRFA to Test an SSD
151
Making Copies of the PC-510 SSD
152
Programming Copies of the PC-510 SSD
152
Programming a New BIOS into SSD1
153
Programming the Video BIOS into an SSD
153
Chapter 20: User-Defined Jumper
154
User-Defined Jumper
154
Read Jumpers
154
Chapter 21: CPU Power Management
156
Description
156
Power Management Overview
156
Hardware Controlled Modes
157
Device Power Management
157
System Power Management
158
How to Initiate the SUSPEND/RESUME Option
159
How to Initiate the STANDBY Option
161
Save to Disk
162
How to Initiate the Save to Disk Option
163
Power Management Configuration
164
Enabling Power Management
164
System Timers
165
Doze Timer Enable and Resets
165
IDLE Timer Resets
166
RESUME from STANDBY
167
RESUME from SUSPEND
168
Remote Suspend/Resume Inputs
168
First Suspend/Resume Pulse
169
Second Suspend/Resume Pulse
169
External PMI Interrupt
169
Thermal Management
170
Bitblt Engine
170
Pmisetup
171
Chapter 22: Troubleshooting
178
Technical Assistance
180
Appendix A: Technical Data
184
Technical Specifications
184
Table A-2 PC-510 I/O Map
186
Jumper Settings
188
Table A-6 COM2 Available Addresses
188
Table A-12 SRAM Battery Backup Jumper: W5
190
Connector Pinouts
191
Table A-19 Mouse Connector: J3
192
Table A-22 LPT1 as Printer Connector: J6
194
Table A-25 IDE Hard Drive Connector: J10
196
Table A-27 GPS (Jupiter) Connector: J13
198
Table A-29 EZ I/O 1 Connector (J15) and EZ I/O 2 Connector (J16)
200
Tie Wrap Holes
202
Table A-33 SVGA Connector: J20
202
Appendix B: Software Utilities
204
Introduction
204
Getbios.exe
204
Getimg.exe
204
Getimgh.exe
206
Himem.sys
207
I17Hndlr.exe
208
Lcdbias.exe
209
Lpt1Con.com
210
Pformat.exe
211
Pgmbios.exe
211
Pgmimg.exe
212
Pgmimgh.exe
213
Pgmvideo.exe
214
Phdisk.exe
215
Picofa.sys
216
Pmisetup.exe
217
Remdisk.exe
218
Figure B-1 Cabling Diagram for a Standard Cable
219
Remquit.com
220
Remserv.exe
220
Reset.com
222
Sconsole.exe
222
Setirq.exe
223
Setssd.exe
223
Setup.com
225
Testrfa.exe
226
Transfer.exe
227
Vdisk.sys
229
Appendix C: Third Party Support
232
Using QNX on the
232
Programming QNX into SSD1
232
Using M-Systems Diskonchip (DOC
232
Booting from the DOC Drive
233
Appendix D: Accessories
234
Table D-1 PC-510 Mating Connectors
234
Table D-4 LCD Displays and Keypads
236
Warranty
238
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