Norton Commando Manuals

Manuals and User Guides for Norton Commando. We have 1 Norton Commando manual available for free PDF download: Workshop Manual

Norton Commando Workshop Manual (54 pages)

Brand: Norton | Category: Motorcycle | Size: 13.41 MB

Index
3
Technical Data
6
Recommended Lubricants
7
Lubrication System
8
Oil Pressure Relief Valve
8
Crankcase Release Valve
8
The Oil Pump
8
Dismantling the Oil Pump
9
The Oil Pump Seal
9
Timing Cover Oil Seal
9
Checking Oil Pressure
9
Engine Exploded View
10
Engine Parts List
11
Decarbonising the Engine
12
Removing the Cylinder Head
12
Valve Check
12
Removing the Valves
12
Valve Guides
13
Refitting the Valves
13
Removing the Cylinder Barrel
13
Removing the Tappets and Rockers
13
Removing the Rocker Ball End
14
Refitting the Rockers
14
Removing the Pistons
14
Refitting the Cylinder
14
Refitting the Cylinder Head
15
Rocker Adjustment
15
Order of Tightening down Cylinder Head Nuts and Bolts
16
Engine Overhaul
17
Removing Engine
18
Clutch Tool in Use - Illustration
18
Clutch Diaphragm Removed View
19
Removing Engine Sprocket
19
Dismantling the Engine
20
Separating the Crankcase
20
Removing the Roller Bearing
21
Removing the Roller Bearing Sleeve
21
Removing the Ball Bearing
21
Retaining Valve Timing View
22
The Crankshavt View
22
The Crankshaft
23
Dismantling the Crankshaft
23
Checking Oil Pump Seal
23
Fitting the Intermideate Pinion Shaft
23
Re-Grinding Dimensions Commando Crankshaft
24
The Driving Side Crankcase Oil Seal
25
Fitting the Driving Side Bearings
25
Fitting the Timing Side Bearing
25
Assembling the Crankcase
25
Camshaft Chain Assembled View
26
Cut-Away Timing Cover View
26
Refitting Engine
27
Primary Chain Alignment
27
Setting Ignition Timing
27
Contact Breaker Location View
27
The Contact Breaker Type 6CA
28
Adjusting the Contact Breaker Gap
28
To Reset Ignition Timing
28
To Adjust Ignition Timing
28
The Gearbox
29
Dismantling the Gearbox
29
Removing the Outer and Inner Cover
29
Removing the Sleeve Gear
29
The Gearbox Exploded View
30
Removing the Bushes
31
Assembling the Gearbox
31
Replacing the Kickstarter Spring
31
The Clutch
31
Clutch Bearing Dismantled View
32
To Remove the Clutch Bearing
32
Refitting the Clutch Bearing
32
Clutch Cable Adjustment
32
Chain Adjustment
33
To Adjust Primary Chain
33
Rear Chain Adjustment
33
Workshop Clutch Diaphragm Tool Diagram
33
Front Forks
34
Steering Head Adjustment
34
To Drain the Front Forks
34
Rear Chain Lubrication
34
Dismantling the Front Forks
35
Front Fork Assembly
35
To Remove One Fork Leg
36
Dismantling Fork Inner Tube
36
Assembling the Fork Tube
36
Removing Forks as a Unit
36
The Frame (Registered Design)
37
Removing the Oil Tank
37
Removing the Air Filter
37
To Remove the Battery Carrier
37
Removing the Side and Central Stand
39
Checking Front Engine Mounting Side Play
39
Checking Rear Engine Mounting Side Play
39
Fitting New Shims for Rear Engine Mounting
39
Removing Rear Engine Mounting
40
Removing the Engine Mounting Bush
40
The Swinging Arm
40
Wheels and Brakes
41
Front Wheel Removal and Refitting
41
Removing Rear Wheel
41
Removing the Rear Brake Drum
41
Dismantling Rear Wheel Hub
42
Assembling the Rear Wheel Hub
42
Dismantling Front Wheel Hub
42
Front Hub and Rear Hub Exploded Views
42
Assembling Front Hub
43
Wheel Balancing
43
Front Brake Adjustment
43
To Reset the Link Rod
43
Centralising the Brake Shoes
44
Front Brake Air Scoops
44
Rear Brake Adjustment
44
Removing the Brake Shoes
44
Amal Concentric Carburetor Exploded View
45
Carburetors
46
Electrical Equipment
46
The Capacitor
46
Running with the Battery Removed
46
Motorcycle Alternator Model RM 21 (Positive Earth)
47
Testing the Alternator Charging System in Situ
47
Cecking the Alternator Voltage (A/C) Output
47
Stator-Winding Assembly
47
Zener Diode Charge Control
49
The Contact Breaker 6CA
49
Part Exploded View of Model 6CA Contact Breaker
49
Contact Breaker Dismantling
50
Automatic Advance Unit
50
The Rear Lamp
50
The Headlamp
50
The Battery
51
Lucas Lead-Acid Batteries Model PUZ5A (12 Volt)
51
Figure 53
52
Models after Engine No. 131257
53
Engine Camshaft Chain
53
Contact Breaker Oil Seal
53
Removing and Fitting the Oil Seal
53

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