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Nordson freedom Manuals

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Nordson freedom Product Manual

Nordson freedom Product Manual (402 pages)

Hot Melt Adhesive System

Brand: Nordson | Category: Dispenser | Size: 12.02 MB

Table of Contents

Table of Contents
3
Safety

11
- Safety Alert Symbols
  11
- Responsibilities of the Equipment Owner
  12
- Applicable Industry Safety Practices
  13
- Equipment Safety Information
  15
  - Equipment Shutdown
    16
    
    Relieving System Hydraulic Pressure
    16
    
    De-Energizing the System
    16
    
    Disabling the Applicators
    16
  - General Safety Warnings and Cautions
    17
  - Other Safety Precautions
    20
  - First Aid
    20
- Safety Labels and Tags
  22
Description

25
- Introduction
  25
  - Touchscreen Controls
    26
  - Integrated Fill System
    27
  - Easy to Service
    27
  - Smart Melt Capability
    27
  - Ecobead Capability
    27
- Other Sources of Information
  28
  - Installation Guide
    28
  - Online Support
    28
  - Online Documentation
    28
- Limitations of Use
  29
  - Intended Use
    29
  - Electromagnetic Compatibility (EMC)
    29
  - Examples of Unintended Use
    29
  - Residual Risks
    30
- Melter Identification
  31
- Key Components
  32
- Modes of Operation
  35
  - Heating (Normal Mode)
    35
  - Standby
    35
  - Smart Melt
    35
  - Fault
    35
- Optional Equipment
  36
Installation

37
Setup

91
- Introduction
  91
- About Heated Components
  92
- About the Control System
  93
  - Home Screen
    94
  - Master Controls Screen
    95
  - Settings Screen
    96
  - System Screen
    97
  - Menu Structure
    99
- Control System Setup Procedures
  102
  - Modifying Temperature Setpoints for Individual Zones
    102
  - Modifying Applicator or Hose Zone Names
    104
  - Setting up the Ecobead Capability
    106
  - Selecting the Auto Pump Setting
    110
  - Entering or Modifying a Global Temperature Setpoint
    112
  - Setting up the Smart Melt Capability
    114
  - Modifying Temperature Limits
    116
  - Entering Fill Settings
    118
  - Entering a Ready Delay
    120
  - Entering Standby Settings
    122
    
    Standby Temp Delta Setup
    124
    
    Zone Standby Setup
    126
    
    Manual Standby/Auto Exit Standby Time Setup
    128
    
    Automatic Standby/Auto Heaters off Time Setup
    129
  - Setting up Inputs/Outputs
    132
  - Selecting the Date, Time, and Temperature Unit Formats
    134
  - Setting the Date/Time/Day of Week
    135
  - Entering a Service Reminder
    136
  - Entering a Custom Service Alert
    137
  - Entering the Touchscreen Screen Saver Delay
    138
  - Setting up Password Protection
    140
  - Setting up the Scheduler
    144
  - Using Recipes
    148
  - Selecting the Language Setting
    151
- Initial System Startup
  152
Operation

157
- Introduction
  157
- About Heated Components
  157
- Filling the Adhesive Storage bin
  159
- Starting the System
  160
- Monitoring the System
  162
  - On/Off Button Colors
    162
  - General System Status
    164
  - Fill System Status
    166
  - Heated Zone Status
    168
  - Pump Status
    170
- Starting/Stopping the Pump
  172
- Monitoring and Adjusting the Pump Air Pressure
  173
- Enabling/Disabling Zones or Changing Temperature Setpoints
  174
- Switching On/Off Standby
  176
  - Switching On/Off Manual Standby
    176
  - Switching off Automatic Standby
    176
  - Switching off Zone Standby
    176
- Switching On/Off Heaters, Scheduler, or Refill
  178
- Enabling/Disabling the Ecobead Capability
  179
- Clearing or Resetting Alerts/Faults
  180
- Resetting the Service Interval
  182
- Shutting down
  184
Maintenance

185
Troubleshooting

197
- About this Section
  197
- Safety
  197
- Control System Troubleshooting Aids
  198
  - Displaying System Data
    198
  - Resetting the System
    200
  - Displaying Diagnostics (the Event Log)
    201
  - Obtaining Event Log and Diagnostic Files
    202
    
    About the Eventlog.csv File
    205
    
    About the Diagnostic.nor File
    205
  - Resetting the Passwords
    206
  - Adjusting the Touchscreen Brightness/Contrast
    207
  - Locking out Communication
    208
  - Calibrating the Touchscreen
    209
- Melter Troubleshooting
  210
  - About Melter Alerts/Faults
    210
  - Heated Zone Alerts/Faults
    210
  - Melter Alerts
    211
  - Melter Faults
    211
  - Touchscreen Troubleshooting Table
    215
  - Melter Troubleshooting Table
    215
  - Ecobead Capability Troubleshooting Table
    218
- Fill System Troubleshooting
  219
  - About Fill System Alerts/Faults
    219
  - Fill System Alerts
    220
  - Fill System Faults
    221
  - Fill System Troubleshooting Table
    222
  - Fill System Troubleshooting Procedures
    224
    
    Displaying the Fill Level Graph
    224
    
    Using Manual Call for Fill
    225
    
    Calibrating the Level Sensor
    226
    
    Clearing Adhesive bin Blockage
    233
    
    Cleaning the Cyclone Exhaust Tube
    234
- Circuit Board Component Tables
  236
  - Main Board
    236
  - Hose Interface Board
    239
  - Ecobead Board
    248
  - Fill Board
    250
  - Power Module Board
    253
  - Expansion Board
    254
  - CPU/LCD Board
    255
  - Power Supply Board
    256
Repair

259
- Purging the Melter
  260
- Tilting Open the Hydraulics Assembly
  262
- Melter Repair Procedures
  264
  - Replacing an RTD or Thermostat
    264
  - Replacing the Level Sensor Cable
    268
  - Replacing the Level Sensor Board
    272
  - Replacing a Circuit Board
    275
  - Replacing the Main Board Fuses
    278
  - Replacing the Pneumatic Control Assembly
    279
  - Replacing the Tilt Switch
    284
  - Replacing the Touchscreen Assembly
    288
  - Replacing a Cyclone Assembly Component
    291
  - Replacing the Pump
    296
  - Replacing a Hydraulics Assembly Component
    302
  - Replacing the Internal SD Card
    307
- Fill System Repair Procedures
  310
Parts

319
- Viewing the System Inventory
  320
- Melter Parts Lists
  321
  - Melter Assemblies
    321
  - Chassis and Controls Assembly
    325
  - Hydraulics Assembly
    332
  - Pump
    334
  - Pump Hydraulic Piston
    337
  - Pump Shifter
    338
  - Manifold
    340
  - Grid/Hopper
    342
  - Reservoir
    344
  - Cyclone Assembly
    346
  - Air Filter Assembly
    348
  - Melter Wall Mounting Bracket
    349
- Fill System Parts Lists
  350
  - Multi‐Feed Adhesive Storage bin
    352
  - Adhesive Transfer Hose
    355
  - Quick‐Disconnect Transfer Hoses
    356
  - Transfer Hose Pump Parts
    358
  - Transfer Hose Solenoid Harness
    359
    
    Quick-Disconnect Harnesses
    360
  - Sequencer
    361
  - Air Flush Kit
    365
- Optional Accessories
  365
  - Air Gauge
    366
  - Applicator Solenoid Valve-To-Melter Cables
    366
  - Hose-To-Applicator Fittings
    367
  - Melter Stands and Castors
    368
  - Solenoid Harness Quick-Disconnect Kits
    369
- Service Kits
  370
Technical Data

372
- Heater Specifications
  372
- Pump Specifications
  372
- Fill Specifications
  373
- Ecobead Capability Specifications
  374
- Dimensions
  376
- Hydraulic Flow Diagrams
  383
- Wiring Diagrams
  386
- System Schematic
  389
Calculating Melter Power Requirements

393
Control System Settings

397
- Home Screen
  397
- Master Controls: Settings Screen
  398
- Master Controls: System Screen
  400
- Ec Declaration of Conformity
  401

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