User Manuals: Nipro SURDIAL Hemodialysis Machine

Manuals and User Guides for Nipro SURDIAL Hemodialysis Machine. We have 2 Nipro SURDIAL Hemodialysis Machine manuals available for free PDF download: Service Manual, Operation Manuals

Nipro SURDIAL Service Manual (335 pages)

SINGLE PATIENT DIALYSIS MACHINE

Brand: Nipro | Category: Medical Equipment | Size: 5 MB

Safety Precautions
5
Table of Contents
9
1 Application

17
2 Contraindication

19
3 Precautions

21
4 Symbol for Safety

23
5 Flow Chart

25
- Fluid and Blood Lines
  27
  - Flow Chart
    27
  - List of Input Components
    29
  - List of Output Components
    30
  - List of Other Components
    31
6 Disassembling and Replacement

33
- Input Components
  35
  - A Type
    35
  - Conductivity Cell Assy (CD)
    35
  - B Type
    36
  - C Type
    37
  - D Type
    38
  - Conductivity Cell Assy and Temperature Sensor Assy
    39
  - Dialysate Pressure Sensor Assy (PD)
    41
    
    Dialysate Pressure Sensor Assy (TYPE I)
    41
    
    Dialysate Pressure Assy (TYPE II: a Type)
    42
    
    Dialysate Pressure Assy (TYPE II: B Type)
    43
  - Blood Leak Sensor Assy (BLD)
    45
    
    Blood Leak Sensor Assy (TYPE I: RK-GR1)
    45
    
    Blood Leak Sensor Assy (TYPE II: RK-GR2)
    46
    
    Blood Leak Sensor Assy (TYPE II: BLD-01)
    47
  - Pressure SW: AW-3200-63-A (PS)
    49
  - Temperature Sensor Assy (T)
    51
    
    Pt-Hst-1000
    51
    
    Pt100-Hsta-900
    52
  - Air Bubble Detector Assy (BD)
    53
- Output Components
  55
  - Av-3202-318-Sc (V2/V3/V12/V13/V14 (V17))
    55
  - Two Way Electromagnetic Valve
    55
  - Type I: Av-3202-63-S (V4/V11)
    57
  - Type II: Svb-2B
    58
  - Type II: Sv2-322-S
    59
  - A Type: AV-3202-63-SH
    61
  - B Type: SAV-3202-33-SB
    62
  - C Type: SV2-322-S
    63
    
    Three Way Electromagnetic Valve: AV-3302-63-S (V5/V6/V7/V8/V9)
    65
    
    Bellowphragm Pump: VCP-60 (Vpa / Vpb)
    67
  - Sensor Guide Rod: Pin Type 1
    67
  - Sensor Guide Rod: Plane Type
    68
  - Sensor Guide Rod: Pin Type 2
    69
  - Sensor Guide Rod: Pin Type 3
    70
    
    Compatibility
    71
    
    Distinction of VP Type
    71
    
    Distinction Type of VP by Serial Number of Machine
    71
  - Reference for Bellowphragm Pump
    71
  - Blood Pump Assy (BP / BPC)
    73
  - M3 Type
    74
  - M4 Type
    75
  - Gear Pump Assy (P1/P2)
    77
    
    TYPE I: Micro Gear Pump
    77
    
    TYPE II: Magnet Gear Pump (Normal Type)
    79
    
    TYPE II: Magnet Gear Pump (a Type)
    81
    
    How to Verify the Type of Magnet Gear Pump
    83
    
    Maintenance
    83
    
    Reference for Gear Pump
    83
    
    Serial Numbers
    83
  - Venous Clamp Assy (CLV)
    85
  - Syringe Pump Assy (SP)
    87
- Other Components
  89
  - Deaeration Tank Assy (AS1)
    89
    
    A Type
    89
    
    Deaeration Tank Assy (B Type)
    90
  - Deaeration Tank Assy (AS2)
    91
  - Buffer Tank W Assy (BTW)
    93
  - Buffer Tank D Assy (BTD1 / BTD2)
    95
  - Check Valve (C1/C2)
    97
    
    #919342300041(Ac-2200-55-S) (C1)
    97
    
    Dialysate Check Valve (C1)
    97
    
    Ac-2200-53-S (C2)
    98
    
    Bellowphragm Check Valve (C2)
    98
    
    Ac-4200-53-A (C2)
    99
    
    GVS Filter
    101
    
    PP Body Type
    101
    
    Supply Water Filter (F)
    101
    
    Coupler Line Filter (F7)
    102
    
    A Type
    103
    
    Flow Meter Assy (FM / FS)
    103
    
    B Type
    104
    
    C Type
    105
  - Reducing Valve Assy (PR)
    107
    
    Er0883Zss8/Rw83
    107
    
    Er0884Zbs8
    108
  - Relief Valve (RV1/RV2/RV3/RV4)
    109
    
    Relief Valve 3: AC-3200-63H-T (RV3)
    110
    
    Ac-4200-53-S (Rv4)
    111
    
    Relief Valve 4 (AC-4200-53-S)
    111
    
    Ac-4200-53-Sa (Rv4)
    112
  - Sampling Port Assy (SL)
    113
  - Chamber Assy (Vca / Vcb)
    115
    
    Chamber Assy (Overall)
    115
    
    Chamber Assy (Viscous Chamber)
    117
  - Concentrate Tank Connectors
    119
    
    Black Socket Type
    119
    
    Concentrate Tank Connector (for a and B Concentrates)
    119
    
    Red/ Blue Socket Type (Separated Hose Port Type)
    120
    
    Red/ Blue Socket Type (One-Piece Hose Port Type)
    121
    
    Concentrate Tank Connector (for Disinfectant Concentrate)
    122
    
    Rinse Port No.1 (for a and B Concentrates)
    123
    
    Rinse Port No.2 (for a and B Concentrates)
    124
    
    Rinse Port No.3 (for a and B Concentrates)
    125
    
    Rinse Port (for Disinfectant Concentrate)
    126
  - Coupler Assy
    127
    
    Coupler Assy (a Type)
    127
    
    Coupler Assy (B Type)
    128
  - Needle Valve (NV1 / NV2)
    129
    
    Am-1200-55A
    129
    
    Sas-08001
    130
  - Piping Parts
    131
7 Construction of Electrical Part

133
- Components of Electrical Part
  135
- Operation Panel Sheet
  143
  - General Description and Application
    143
  - Disconnection of Flexible Cord
    144
- Operation Panel Board
  145
- LCD Module
  147
- Bubble Sensor Board
  149
  - SBY0160 Board
    149
  - SBY0205 Board
    150
  - Bubble Sensor Board (SBY0205)
    150
- Dialysate Pressure Sensor Board
  151
  - Type I
    151
    
    Dialysate Pressure Sensor Board (TYPE II: a Type)
    153
    
    Dialysate Pressure Sensor Board (TYPE II: B Type)
    154
- Main Board
  155
  - The Way of Distinction Board
    157
  - Attachment of ROM
    158
- Venous and Arterial Pressure Sensor Boards
  159
- DSUB Board
  161
- Buzzer Board: SBY0162 Board / SBY0267 Board
  163
- Sub-Board
  165
  - SBY0157 Board / SBY0163 Board
    165
    
    Two Types of Sub-Board
    167
    
    Fuse
    168
  - SBY0270 Board
    169
- DC+5V, ±12V Power Supply
  173
  - DC+5V, ±12V Switching Regulator
    173
  - Swt30-522
    173
  - SWT30-522Kai
    173
  - Distinction of Switching Regulator
    174
  - DC+5V, ±12V Switching Regulator (LDC30F-1-G/LDC30F-1-Gkai)
    175
  - Ldc30F-1-G
    175
  - LDC30F-1-Gkai
    175
  - DC+5V, ±12V Converter Board SBY0254
    177
- DC+24V Switching Regulator
  179
  - Pley24Hsz-C
    179
  - Switching Input Voltage
    181
  - Zws150Paf-24/J
    182
  - DC+24V Switching Regulator (ZWS150PAF-24/J)
    182
  - Cme150-24
    184
- Operation Panel Board, Main Board, Sub-Board
  187
  - Distinction Among Connectors
    187
  - Distinction Among Operation Panel Boards
    188
  - Distinction Among Main Boards
    188
  - Distinction Among Sub Boards
    189
  - Connection of Harness and Board
    190
  - VR Board: SBY0268 Board
    191
- Fuse
  193
- Fuse Holder
  194
9 Maintenance Modes

195
- Maintenance Modes
  195
  - Display
    197
  - Screen Flow
    197
  - Maintenance Modes
    199
  - ROM before Ver.2.40
    199
  - ROM after Ver.3.00
    201
- Maintenance Mode Menu Screen
  203
- Maintenance Mode 1 Screen
  205
  - ROM before Ver.2.40
    205
  - ROM after Ver.3.00
    206
- Maintenance Mode 2 Screen
  207
- Maintenance Mode 3 Screen
  209
- Maintenance Mode 4 Screen
  211
- Maintenance Mode 5 Screen
  213
  - When Dialysis Mode BC1 or BC2 Is Set
    213
  - When Dialysis Mode AC Is Set
    214
- Maintenance Mode 6 Screen
  215
  - ROM before Ver.3.70
    216
  - ROM after Ver.3.84
    218
- Maintenance Mode 7 Screen
  221
  - ROM before Ver.2.40
    222
  - ROM after Ver.3.00
    223
- Maintenance Mode 8 Screen
  225
  - ROM before Ver.2.40
    226
    
    Input Screen
    227
    
    Monitor Screen
    227
    
    Zero Cleared Screen
    227
  - ROM after Ver.3.00
    227
- Maintenance Mode 9 Screen
  229
- Maintenance Mode 10 Screen
  231
10 Adjustment

233
11 Dip Switches

303
- Operation of Dip Sw's
  305
- Main Board and Dip Sw’s
  305
- Functions of Dip Sw's
  307
  - Dip SW2
    307
  - Dip SW3
    307
  - ROM before Ver.2.40
    307
  - ROM after Ver.3.00
    308
  - ROM after Ver.3.93
    309
  - ROM after Ver.4.41
    310
12 Various Data

313
- Loaded CPU and ROM
  315
- Wiring in POWER Box
  317
  - Electrical Power Box
    317
    
    Distinction Among Electrical Power Boxes
    317
    
    Wiring in POWER BOX a Type
    319
    
    Wiring in POWER BOX B Type
    320
    
    Wiring in POWER BOX C Type
    321
    
    Wiring in POWER BOX D Type
    322
- Record Sheet of Setting Value
  323
  - ROM before Ver.2.40
    324
  - ROM after Ver.3.00
    326
  - ROM after Ver.3.30
    328
  - ROM after Ver.3.84
    330
  - ROM after Ver.4.41
    332

Nipro SURDIAL Operation Manuals (198 pages)

SINGLE PATIENT DIALYSIS MACHINE

Brand: Nipro | Category: Medical Equipment | Size: 3 MB

Table of Contents
4
Cautions for Safety ･･･････････････････････････････････････････････････ Caution-1~6

14
1 Intended Use

20
2 Contraindication

20
3 Cautions ･･････････････････････････････････････････････････････････････････････ 3-1~2

21
4 Definitions

23
6 Installation

28
7 Main Functions and Components ････････････････････････････････････････････ 7-1~2

40
8 Construction of Machine ･･･････････････････････････････････････････････････ 8-1~14

41
9 Display

55
- Layout of Display
  57
- Wake up Screen
  60
- Rinse Screen
  61
  - Rinse Menu
    61
  - Rinse Wait
    62
    
    Rinse1: Water
    62
    
    Rinse2:Chemical
    62
    
    Rnse3:Auto1 C&D
    62
    
    Rinse4: Auto2 C&D
    63
  - Rinse Execution
    64
    
    Rinse1: Water
    64
    
    Rinse2: Chemical
    64
    
    Rinse3: Auto1 C&D
    64
    
    Rinse4: Auto2 C&D
    64
  - Rinse End
    66
    
    Rinse1: Water
    66
    
    Rinse2:Chemical
    66
    
    Rinse3:Auto1 C&D
    66
    
    Rinse4:Auto2 C&D
    66
- Dialysis Screen
  67
  - Dialysis
    67
  - Priming
    68
  - Test Mode
    69
- Settingⅰ Screen
  70
- Settingⅱ Screen
  71
- Maintenance Menu Screen
  72
- Alarm Screen
  73
10 Alarm Functions and Resetting

74
- Description of Alarms
  74
- Table of Alarms
  76
  - Meanings of Terms Contained in "Table of Alarms
    76
  - Table of Alarms ･･･････････････････････････････････････････････････････ 10-3~14
    78
11 Cleaning and Disinfection

89
12 Process Flow

94
- Description of Process Flow
  95
  - Rinse Wait Process
    95
  - Rinse Process
    95
    
    Acid Rinse Mode
    95
    
    Disinfection/Rinse Mode
    95
    
    Dwelling Mode
    95
    
    Prerinse Mode
    95
    
    Water Rinse Mode
    95
  - Rinse End Process
    96
  - Dialysis Wait Process
    96
  - Preparation Process
    96
  - Preparation End Process
    96
  - Dialysis Process
    96
  - Recovery Process
    96
  - Air Purge Process
    96
13 Operation of Machine

97
- Check and Action before Turning on Power Breaker
  97
- Procedures for Machine Operation
  100
  - Machine SW on
    100
  - Prerinse
    100
  - Dialysis
    101
  - Postrinse
    101
  - Machine Power Breaker off
    101
14 Rinsing

102
15 Double Needle Dialysis

108
- Setting of Dialysate Related Parameters
  109
  - Setting of Dialysis Mode
    109
  - Setting of Dialysate Concentration
    109
    
    Bicarbonate Dialysate
    109
    
    Acetate Dialysate
    110
  - Setting of Dialysate Temperature
    110
- Connection of Concentrates
  111
  - Connection of Concentrates to Prepare Bicarbonate Dialysate
    111
  - Connection of Concentrate to Prepare Acetate Dialysate
    111
- Setting of Blood Line, Dialyzer and Syringe
  112
  - Setting of Blood Line
    112
  - Setting of Dialyzer
    112
  - Setting of Syringe
    112
  - Setting of Syringe Pump
    112
    
    Setting of Cross-Section Ratio of Syringe
    112
    
    Setting of Fast-Forward Volume
    114
    
    Setting of Syringe Operation Stop Time
    114
- Preparation of Machine (Preparation Process)
  116
- Check of Preparation Completion of Machine (Preparation End Process)
  116
- Priming Process
  117
  - Setting of Saline Vial
    117
  - Priming of Saline
    117
  - Priming of Dialyzer with Dialysate
    118
  - Rinsing of Blood Line and Dialyzer
    118
    
    When Priming Function Is Used
    118
    
    When Priming Function Is Not Used
    119
- Check of Dialysate Conductivity
  120
- Setting of UF Related Parameters
  120
- Connection of Patient
  121
- Start of Dialysis (Dialysis Process)
  122
- Completion of Dialysis (Recovery Process)
  124
  - Check of UF Completion
    124
  - Start of Blood Recovery
    124
  - Execution of Blood Recovery
    125
  - Removal of Coupler
    125
  - Clearing Away
    126
  - Completion of Blood Recovery
    126
- Discontinuance of Dialysis
  127
  - Discontinuance of UF
    127
16 Single Needle Dialysis

128
- Setting of Dialysate Related Parameters
  129
  - Setting of Dialysis Mode
    129
  - Setting of Dialysate Concentration
    129
    
    Bicarbonate Dialysate
    129
    
    Acetate Dialysate
    130
  - Setting of Dialysate Temperature
    130
- Connection of Concentrates
  131
  - Connection of Concentrates to Prepare Bicarbonate Dialysate
    131
  - Connection of Concentrate to Prepare Acetate Dialysate
    131
- Setting of Blood Line, Dialyzer and Syringe
  132
  - Setting of Blood Line
    132
  - Setting of Dialyzer
    132
  - Setting of Syringe
    132
  - Setting of Syringe Pump
    133
    
    Setting of Cross-Section Ratio of Syringe
    133
    
    Setting of Fast-Forward Volume
    134
    
    Setting of Syringe Operation Stop Time
    134
- Preparation of Machine (Preparation Process)
  135
- Check of Preparation Completion of Machine (Preparation End Process)
  135
- Priming Process
  136
  - Setting of Saline Vial
    136
  - Priming of Saline
    136
  - Priming of Dialyzer with Dialysate
    137
  - Rinsing of Blood Line and Dialyzer
    137
    
    When Priming Function Is Used
    137
    
    When Priming Function Is Not Used
    138
- Check of Dialysate Conductivity
  139
- Setting of UF Related Parameters
  139
- Connection of Patient
  140
- Setting of Single Needle Dialysis Related Parameters
  141
  - Single Needle SW on
    141
  - Setting of Single Needle Changeover Values
    141
- Start of Dialysis (Dialysis Process)
  142
- Completion of Dialysis (Recovery Process)
  144
  - Check of UF Completion
    144
  - Start of Blood Recovery
    144
  - Execution of Blood Recovery
    145
  - Removal of Coupler
    145
  - Clearing Away
    146
  - Completion of Blood Recovery
    146
- Discontinuance of Dialysis
  147
  - Discontinuance of UF
    147
17 Sequential Dialysis

148
- ON Setting of Sequential Dialysis
  148
- OFF Setting of Sequential Dialysis
  148
18 Check and Maintenance

150
- Check and Maintenance by Operator
  150
- Regular Check by Engineer
  152
  - Check before Power on
    153
  - Check of Leakage Current
    154
  - Check of Accuracy of Pressure Sensor
    155
  - Check of Syringe Pump
    156
    
    Check for Fixation of Pulley
    156
  - Check of Accuracy of UF
    157
  - Check of Accuracy of Blood Leak Sensor
    158
    
    Visual Check of Blood Leak Sensor
    158
    
    Zero Revisions of Blood Leak Sensor
    159
  - Check of Accuracy of Blood Pump Flow Rate
    160
    
    When Electronic Balance Is Used
    160
    
    When Measuring Cylinder Is Used
    160
  - Check of Accuracy of Bubble Sensor
    161
    
    Preferable Method
    161
    
    Simple Method
    161
  - Check of Accuracy of Temperature Sensor
    162
  - Check of Accuracy of Conductivity Cell
    163
  - Replacement of Components of GVS Filter (Supply Water Line)
    164
  - Replacement of Components of Electromagnetic Valve
    165
  - Replacement of Component of Pump
    168
    
    Contents Parts List
    168
    
    Overall Views of Pump
    168
    
    Replace Method
    170
- Maintenance by Qualified Engineer
  173
19 Storage

174
20 Machine Moving and Cautions

176
21 Specifications

179
- Specifications for Machine
  179
  - Dimension and Weight
    179
  - Power Source
    179
  - Electric Safety
    179
  - Environment
    180
- Performance of Machine
  182
  - Dialysate Flow Rate
    182
  - Deaeration
    182
  - UFR Control
    182
  - Temperature Control
    182
  - Conductivity Control
    183
  - Conductivity Control (ACETATE)
    183
  - Disinfection Control
    184
    
    Acid Rinse Control
    184
    
    Water Rinse Control
    184
    
    Blood Pump
    185
    
    Syringe Pump
    185
  - Safety Monitors
    186
    
    Bubble Detector
    186
    
    Dialysate Pressure Monitor
    186
    
    Venous Pressure Monitor
    186
    
    Blood Leak Detector
    187
    
    Conductivity Monitor
    187
    
    Temperature Monitor
    187
  - Specifications for Options
    188
    
    Arterial Pressure Sensor
    188
    
    Backup Unit of Blood Pump for Power Failure
    188
    
    Energy Cell Specification
    188
    
    Machine Specification
    188
    
    Acid Rinse Port Unit
    189
    
    Heat Exchanger
    189
    
    Hot Chemical Disinfectant Rinse Control
    189
    
    Hot Rinse Assy
    189
    
    Hot Water Rinse
    190
    
    Large Single Lump Assy
    190
  - Special Note
    190
    
    Language
    190
22 Data for Use

191
- Blood Tubing Set Applicable to SURDIAL 22.1.1 A065(A067) / V643
  191
  - A064(A066) / V643
    192
- Layouts of Blood Tubing 22.2.1 Model A065(A067) / V643
  194
  - Model A064(A066) / V643
    195
- Flow Chart and Components of SURDIAL
  196
  - Flow Chart
    196
  - Component of SURDIAL
    197

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User Manuals: Nipro SURDIAL Hemodialysis Machine

Nipro SURDIAL Service Manual (335 pages)

Table of Contents

1 Application

2 Contraindication

3 Precautions

4 Symbol for Safety

5 Flow Chart

6 Disassembling and Replacement

7 Construction of Electrical Part

9 Maintenance Modes

10 Adjustment

11 Dip Switches

12 Various Data

Nipro SURDIAL Operation Manuals (198 pages)

Table of Contents

Cautions for Safety ･･･････････････････････････････････････････････････ Caution-1~6

1 Intended Use

2 Contraindication

3 Cautions ･･････････････････････････････････････････････････････････････････････ 3-1~2

4 Definitions

6 Installation

7 Main Functions and Components ････････････････････････････････････････････ 7-1~2

8 Construction of Machine ･･･････････････････････････････････････････････････ 8-1~14

9 Display

10 Alarm Functions and Resetting

11 Cleaning and Disinfection

12 Process Flow

13 Operation of Machine

14 Rinsing

15 Double Needle Dialysis

16 Single Needle Dialysis

17 Sequential Dialysis

18 Check and Maintenance

19 Storage

20 Machine Moving and Cautions

21 Specifications

22 Data for Use

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