Nippon FB10P Manuals

Manuals and User Guides for Nippon FB10P. We have 1 Nippon FB10P manual available for free PDF download: Workshop Manual

Nippon FB10P Workshop Manual (230 pages)

Brand: Nippon | Category: Forklifts | Size: 8.44 MB

Table of Contents
4
Safety Work
8
Precautions for Safe Inspection and Maintenance Work
8
Safety Labels
12
Model Name and Serial Numbers
16
Cautions for Maintenance
18
Tightening Torque for Bolts
21
Data of LOCTITE and THREEBOND Products
22
General
23
Appearance
23
Specifications
24
Front Axle (Drive)
26
Location and Name
26
Disassembly and Reassembly
27
Front Axle - Removal and Installation
27
Front Axle - Disassembly and Reassembly
33
Inspection and Adjustment
41
Gears - Inspection and Replacement
41
Wheel Hub and Hub Bolt - Inspection
41
Troubleshooting
42
Front Axle - Troubleshooting
42
Rear Axle (Steering)
43
Location and Name
43
Disassembly and Reassembly
44
Rear Axle - Removal and Installation
44
Rear Axle - Disassembly and Reassembly
46
Rear Axle
47
Reassembling Method and Attention
48
Inspection and Adjustment
51
Bushing - Inspection
51
Center Arm - Inspection
51
Tie Rod Comp. - Inspection
51
Knuckle - Inspection
51
King Pin - Inspection
52
Hub and Hub Bolt - Inspection
52
Rear Axle Comp. - Inspection
52
Troubleshooting
53
Rear Axle - Troubleshooting
53
Tyre
54
Location, Name and Tyre Size
54
Tyre - Location and Name
54
Tyre Size
55
Inspection and Adjustment
56
Hub Nut - Inspection
56
Rim and Rim Bolt - Inspection
56
Air Pressure - Inspection
57
Tyre - Visual Inspection and Replacement
57
Troubleshooting
58
Tyre - Troubleshooting
58
Steering
59
Location and Name
59
Disassembly and Reassembly
60
Steering Linkage - Removal and Installation
60
Steering Linkage
60
Disassembly and Reassembly
62
Inspection and Adjustment
64
Joint - Inspection and Replacement
64
Knob - Inspection and Replacement
64
Steering Wheel - Inspection and Replacement
64
Torque Sensor Neutral - Check and Adjustment
65
Checking by Voltage
67
Actuator Ass'y - Inspection and Adjustment
68
Troubleshooting
69
Steering Linkage - Troubleshooting
69
Brake
70
Location and Name
70
Foot Brake Linkage - Main Part Names
70
Parking Brake Linkage - Main Part Names
71
Disassembly and Reassembly
72
Wheel Brake - Removal and Installation
72
6-3. Inspection and Adjustment
76
Inspection, Repair and Replacement
76
Shoe & Lining - Inspection and Replacement
76
Adjustor Ass'y - Inspection and Replacement
77
Inspection and Replacement
78
Brake Pedal - Inspection
78
Parking Lever - Inspection and Adjustment
79
Brake Linkage - Adjustment
79
Brake Air Bleeding
81
Troubleshooting
83
Brake - Troubleshooting
83
Hydraulic System
84
Oil Pipimng Circuit
84
7A. HYDRAULIC PUMP
85
7A-1. Location and Name
85
7A-2. Disassembly and Reassembly
86
7A-2-1. Hydraulic Pump - Removal and Installation
86
7A-3. Inspection and Adjustment
87
7A-3-1. Hydraulic Pump - Inspection
87
7A-4. Troubleshooting
88
7A-4-1. Hydraulic Pump - Troubleshooting
88
7B. OIL TANK and OIL PIPING
89
7B-1. Location and Name
89
7B-1-1. Plastic Oil Tank - Main Part Names
89
7B-1-2. Iron Oil Tank - Main Part Names
89
7B-2. Disassembly and Reasembly
90
7B-2-1. Oil Tank - Precautions
90
7B-2-2. Oil Piping Replacement - Precautions
90
7B-3. Inspection and Adjustment
91
7B-3-1. Oil - Inspection
91
7B-3-2. Recommended Oil and Quantity
91
7B-3-3. Oil Tank and Filters - Cleaning and Check
92
7B-4. Troubleshooting
92
7B-4-1. Oil Tank - Troubleshooting
92
7C. CONTROL VALVE
93
7C-1. Location and Name
93
7C-2. Disassembly and Reassembly
95
7C-2-1. Control Valve - Removal and Installation
95
7C-2-2. Inner Kit of Control Valve - Replacement
98
7C-3. Inspection and Adjustment
99
7C-3-1. Relief Pressure - Measurement
99
7C-3-2. Microswitch - Adjustment
100
7C-4. Troubleshooting
101
7C-4-1. Control Valve - Troubleshooting
101
7D. CYLINDER
102
7D-1. Location and Name
102
7D-1-1. Lift Cylinder - Main Part Names
102
7D-1-2. Tilt Cylinder - Main Part Names
104
7D-2. Disassembly and Reassembly
105
7D-2-1. Lift Cylinder - Removal
105
P - Mast (2 - Stage Simplex)
105
7D-2-2. Lift Cylinder - Removal : PFL-Mast
107
Duplex), M-Mast (3-Stage Triplex)
107
7D-2-3. Tilt Cylinder - Removal
110
7D-2-4. Lift Cylinder - Installation and Adjustment
111
7D-2-5. Tilt Cylinder - Installation
112
7D-2-6. Lift Cylinder - Disassembly and Reassembly
113
7D-2-7. Tilt Cylinder - Disassembly and Reassembly
123
7D-3. Inspection and Adjustment
124
7D-3-1. Cylinder Comp. - Inspection
124
7D-3-2. Piston Rod - Inspection
124
7D-3-3. Drift for Lift and Tilt - Inspection
125
7D-4. Variation of the Tilt Cylinder
126
7D-4-1. Tilt Angle by Masts
126
7D-5. Troubleshooting
127
7D-5-1. Cylinder - Troubleshooting
127

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