User Manuals: Nilfisk Advance SC6000 40D Floor Scrubber

Manuals and User Guides for Nilfisk Advance SC6000 40D Floor Scrubber. We have 1 Nilfisk Advance SC6000 40D Floor Scrubber manual available for free PDF download: Service Manual

Nilfisk Advance SC6000 40D Service Manual

Nilfisk Advance SC6000 40D Service Manual (138 pages)

Brand: Nilfisk Advance | Category: Scrubber | Size: 15 MB

Table of Contents

Table of Contents
2
03 - General Information

7
- General Machine Description
  7
- Service Manual Purpose and Application
  7
- Other Reference Manuals and Information Sources
  7
- Parts and Service
  7
- Diagnostic and Service Tools
  7
- Conventions
  8
- Modifications
  8
- Nameplate
  8
- Safety
  9
  - Symbols
    9
  - General Safety Instructions
    9
- Lifting or Transporting the Machine
  11
- Technical Specifications
  12
- Fastener Torque Specifications
  13
- Maintenance Schedule
  13
  - Lubricating the Machine
    14
- Know Your Machine
  15
04 - Control System

16
- Functional Description
  16
  - Functional Block Diagram
    16
  - Wheel Drive Controller
    17
  - Power Module
    18
  - Main Machine Controller
    19
    
    Main Controller Operational Modes
    20
    
    Operational Mode Prerequisites
    20
  - Control Panel
    23
  - CAN Bus Communication
    24
- Component Locations
  25
- Main Machine Controller Programming
  26
- Service Mode Access
  26
- Menu Navigation
  26
- Programming Menu Outline
  27
- Hours Menu
  28
- Faults Menu
  28
- Keys Menu
  28
  - Authorizing User Keys
    28
  - Deauthorizing User Keys
    28
- Service Menu
  29
  - E2 Main Controller
    29
  - E3 Power Module
    30
  - E4 Drive Controller
    31
  - Output Test
    32
    
    Solution Solenoid
    32
    
    Horn
    32
    
    Backup Alarm (Optional)
    32
    
    Detergent Pump 1 and 2 (Optional)
    32
    
    Right and Left Brush
    33
    
    Vacuum 1 and 2
    33
    
    Squeegee Lift
    33
    
    Deck Lift
    33
  - Panel Test
    34
- Options Menu
  34
- Configuration Menu
  35
- System Menu
  36
  - Impact Log
    36
- Troubleshooting Guide
  36
  - Main Controller (E2) Error Codes
    36
  - Power Module (E3) Error Codes
    38
- Specifications
  40
  - Sample Shop Voltage Measurements
    40
    
    Main Control Board J1 Connector (Black)
    40
    
    Main Control Board J2 Connector (Gray)
    41
    
    Power Module J3 Connector
    42
    
    Power Module Heavy Current Lugs
    43
    
    Motor Amp Draw Measurements
    43
- Removal and Installation
  44
  - Main Control Board
    44
  - KSI Relay
    45
14 - Wheel System, Non-Traction

46
- Functional Description
  46
- Removal and Installation
  47
  - Rear Wheel Bearings and Seal
    47
20 - Wheel System, Traction

48
- Functional Description
  48
  - Drive Motor
    48
  - Drive Pedal Potentiometer
    48
  - Drive Controller
    49
    
    Operational Mode Prerequisites
    50
- Troubleshooting
  50
  - Drive Controller (E4) Error Codes
    50
- Maintenance and Adjustments
  53
  - Drive Pedal Neutral Adjustment
    53
- Removal and Installation
  54
  - Drive Controller
    54
  - Drive Wheel Assembly
    55
  - Electromechanical Brake
    58
  - Drive Tire
    59
- Specifications
  62
22 - Steering System

64
- Functional Description
  64
- Removal and Installation
  64
  - Steering Wheel
    64
24 - Electrical System

65
- Functional Description
  65
  - Low Voltage Cutout
    66
- Troubleshooting
  67
  - Onboard Charger Interlock
    67
  - Battery Testing
    67
- Maintenance and Adjustment
  68
  - Setting Onboard Charger Battery Profile
    68
- Removal and Installation
  69
  - Batteries
    69
  - Paddle Switches
    70
  - Floor Panel
    71
  - Steering Column Cover
    71
- Specifications
  72
  - Connector Pinouts
    72
    
    Main Control Board J1 Connector
    72
    
    Main Control Board J2 Connector
    73
    
    Power Module J3 Connector
    73
    
    Drive Controller J4 Connector
    74
    
    Trackclean X163 Connector
    75
    
    Level Sensor X79 Connector
    75
    
    Steering Column Paddle X98 Connector
    75
    
    Vacuum X157 Connector
    75
    
    Pin Connectors
    76
  - Working with Schematics and Diagrams
    77
    
    Navigation
    77
    
    Common Schematic Symbols
    78
  - Wiring Diagram
    79
  - Wiring Harness Diagram
    82
30 - Solution System

84
- Functional Description
  84
  - Shutoff Valve
    84
  - Solution Solenoid
    84
  - Solution Level Sensors
    84
  - Wash Hose Option
    84
  - Dust Guard Option
    85
  - Ecoflex Option
    85
    
    Operational Mode Prerequisites
    86
- Troubleshooting
  87
  - Level Sensors
    87
    
    Resetting a Float Position
    87
  - Detergent Pumps
    88
- Removal and Installation
  88
  - Solution Solenoid
    88
  - Detergent Pumps
    89
- Specifications
  90
34 - Scrub System, Disc

91
- Functional Description
  91
  - Deck Lift Actuator
    91
  - Scrub Control
    92
    
    Operational Mode Prerequisites
    92
  - Circuit Overview
    93
- Maintenance and Adjustment
  94
  - Lift Actuator Limit Adjustment
    94
- Removal and Installation
  96
  - Scrub Deck Doors
    96
  - Side Squeegees
    96
  - Scrub Deck
    97
  - Deck Lift Actuator
    98
    
    Getting Neutral Weight on the Deck
    98
  - Brush Motor
    99
  - Brush Motor Brushes
    100
- Specifications
  102
- Special Tools
  102
  - Actuator Test Kit
    102
34 - Scrub System, Cylindrical

103
- Functional Description
  103
  - Deck Lift Actuator
    103
  - Scrub Control
    104
    
    Operational Mode Prerequisites
    105
  - Circuit Overview
    105
- Maintenance and Adjustment
  106
  - Lift Actuator Limit Adjustment
    106
- Removal and Installation
  108
  - Scrub Deck Doors
    108
  - Side Squeegees
    108
  - Scrub Deck
    109
  - Deck Lift Actuator
    110
    
    Getting Neutral Weight on the Deck
    110
  - Brush Drive Belt
    112
  - Brush Motor
    113
  - Brush Motor Brushes
    114
- Specifications
  116
- Special Tools
  116
  - Actuator Test Kit
    116
38 - Squeegee System

117
- Functional Description
  117
  - Squeegee Lift Actuator
    117
  - Squeegee
    118
- Maintenance and Adjustment
  118
- Removal and Installation
  122
- Specifications
  125
- Special Tools
  125
  - Actuator Test Kit
    125
40 - Recovery System

126
- Functional Description
  126
  - Vacuum Motor and Recovery Tank
    126
    
    Operational Mode Prerequisites
    126
  - Vacuum Motor Control Circuit Overview
    127
- Troubleshooting
  128
  - Vacuum Suction Test
    129
- Removal and Installation
  130
  - Vacuum Motor
    130
  - Vacuum Motor Brushes
    132
- Specifications
  133
- Special Tools
  133
90 - Options and Accessories

134
- Dual Vacuum
  134
- Ecoflex
  134
- Side Sweep
  134
- Dust Guard
  135
- Beacon
  135
- Weight Kit
  135
- Foot Guard
  135
- Mop Holder
  135
- Wash Hose
  136
- Deluxe Seat
  136
- Overhead Guard
  136
- Heavy Duty Front Bumper
  136
- Onboard Charger
  136
- Battery Watering
  136
- Solution Autofill
  137
- Squeegee Guard
  137
- Headlights
  137
- Backup Alarm
  137
- Vac Wand
  137
- USB Power Port
  137
- Trackclean
  138
  - Troubleshooting
    138

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