Nilfisk-Advance 56104001 Manuals

Manuals and User Guides for Nilfisk-Advance 56104001. We have 1 Nilfisk-Advance 56104001 manual available for free PDF download: Service Manual

Nilfisk-Advance 56104001 Service Manual

Nilfisk-Advance 56104001 Service Manual (132 pages)

Brand: Nilfisk-Advance | Category: Scrubber | Size: 4 MB

Table of Contents

Table of Contents
2
General Information

6
- Machine Configurations
  6
- Service Manual Purpose and Application
  6
- Revision History
  6
- Other Reference Manuals and Information Sources
  6
- Diagnostic and Service Tools
  7
- Conventions
  7
- Parts and Service
  7
- Modifications
  7
- Nameplate
  7
- Cautions and Warning Symbols
  8
- General Safety Instructions
  8
- Prop Rod
  10
- Moving the Machine
  10
- Transporting the Machine
  11
- Specifications
  11
- General Specifications
  11
- Overall Dimensions
  12
- Fastener Torque Specifications
  12
- Maintenance
  13
  - General Maintenance Information
    13
  - Maintenance Schedule
    13
- Lubrication Locations
  14
- Major Machine Components
  15
- Machine Controls
  16
Chassis System

23
- Major Chassis Components
  23
- Platform Switches
  24
Control System

25
- Functional Description
  25
- Component Locations
  25
- Troubleshooting
  26
  - Fault Codes
    26
  - Fault Code Table
    26
  - System Disabled by Fault Codes
    27
  - Service Test Mode
    28
    
    To Access the Service Test Mode
    28
    
    Service Test Mode Functions
    29
- Programming Options
  31
  - Main Menu Access
    31
  - Submenu Functions
    32
    
    Deck Type
    32
    
    Low Battery Voltage Cutout
    32
    
    Battery Charger
    33
    
    Burst of Power Operation
    33
    
    Detergent (Ecoflex ™ ) Option
    34
    
    Chemical Rate Bias
    34
    
    Open Fault Detect
    34
    
    Display Rev Level
    34
    
    Lock out Brush Pressure
    35
    
    Lock out Solution Flow Rate
    35
    
    Backup Alarm Volume
    36
    
    Forward Alarm Volume
    36
    
    Horn Volume
    36
    
    Restore Defaults
    37
    
    Fault Recall
    37
    
    Service Test Mode
    37
    
    Extra Information on the Graphic Display
    38
    
    Frozen Parameters
    39
    
    Panel Test
    41
    
    Save Scrub Settings
    41
- Removal and Installation
  42
  - A1 Control Board
    42
  - E1 Curtis 1210 Speed Controller
    43
- A1 Control Board Shop Measurements
  45
Electrical System

47
Recovery System

66
- Functional Description
  66
- Circuit Descriptions
  67
  - Vacuum Motor off
    67
  - Vacuum Motor on
    68
- Component Locations
  69
- Troubleshooting
  71
  - General Troubleshooting
    71
  - Bench-Testing the Fly-Back Diode (Bridge Rectifier)
    72
- Removal and Installation
  74
  - Vacuum Motor
    74
- Specifications
  75
- Special Tools
  75
Scrub System

76
- Functional Description
  76
  - Scrub Deck and Motor
    77
    
    20D Scrub Deck
    77
    
    REV ™ Deck
    78
  - Brush Motor Contactor
    79
  - Deck Actuator Assembly
    79
- Circuit Descriptions
  81
  - Scrub Brush Motor
    81
    
    Scrub Brush Motor off
    81
    
    Scrub Brush Motor on
    82
  - Deck Actuator Assembly
    83
    
    Scrub Deck up
    83
    
    Scrub Deck in Vacuum-Only Position
    83
    
    Scrub Deck at Normal Scrub Pressure
    84
    
    Scrub Deck at Extra Scrub Pressure
    84
- Component Locations
  85
- Troubleshooting
  87
- Removal and Installation
  88
  - Scrub Deck
    88
  - Scrub Deck Actuator Assembly
    92
- Scrub Deck Actuator Adjustment
  93
- Specifications
  94
Solution System

95
- Functional Description
  95
  - Solution Tank, Water Filter and Valves
    95
  - Solution Solenoid Valve
    96
- Detergent System
  97
  - Circuit Descriptions
    98
    
    Solution Solenoid Valve off
    98
    
    Solution Solenoid Valve on
    99
    
    Detergent Pump on
    100
    
    Detergent Pump off
    101
- Component Locations
  101
- Maintenance
  104
  - Cleaning the Water Filter
    104
- Troubleshooting
  104
- Specifications
  105
  - Component Specifications
    105
  - Nominal Solution Flow Rates
    105
Squeegee System

106
- Functional Description
  106
- Component Locations
  107
- Troubleshooting
  108
- Specifications
  108
Steering System

109
- Functional Description
  109
- Component Locations
  110
- Troubleshooting
  111
Wheel System - Traction

112
- Functional Description
  112
  - Wheel Drive Motor Circuit Descriptions
    113
    
    Power to the E1 Curtis 1210 Speed Controller
    113
    
    Speed Control Drive Functions
    114
    
    Speed Control Communication with the A1 Control Board
    115
- Component Locations
  117
- Maintenance and Adjustments
  119
  - Speed Control Programming Options
    119
- Troubleshooting
  120
- Removal and Installation
  123
  - Drive Wheel Assembly
    123
  - Drive Wheel Motor
    125
  - Steering Spindle Bearings
    127
- Drive Wheel Motor Maintenance
  129
  - Replacing the Motor Brushes
    129
- Specifications
  130
  - Shop Measurements
    130
    
    E1 Curtis 1210 Speed Controller - Low Current
    130
    
    E1 Curtis 1210 Speed Controller - Output
    131
  - General Specifications
    131
- Special Tools
  132

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