User Manuals: Newage PRM1000 Marine Gearbox

Manuals and User Guides for Newage PRM1000 Marine Gearbox. We have 1 Newage PRM1000 Marine Gearbox manual available for free PDF download: Workshop Manual

Newage PRM1000 Workshop Manual (62 pages)

Marine gearbox

Brand: Newage | Category: Engine | Size: 3 MB

Contents
3
List of Illustrations
5
Pre-Delivery Test
6
Identification Plate
7
General Data
8
Specifications
8
Important Note
9
Input Rotation
9
Output Rotation
9
Operating Pressure
9
Gearcase
10
Input Shaft
10
Propeller Thrust
10
Output Flange
10
Basic Installation Data
11
Down-Angle
11
Drop-Centre
11
Introduction
12
Construction
12
Gear Train
12
Internal Layout
12
Oil Pump
13
Valve Block
13
Operating System
14
Neutral Safety Switch
14
Output Rotations
14
Wiring Diagram, Neutral Safety Start Switch
14
Gearbox Output Rotation
15
Hydraulic System
15
Hydraulic and Lubricating Oil Circuits
15
Installation
16
Lubrication
16
Approved Oils
16
General
16
Checking the Engine Flywheel
17
Mounting the Gearbox to the Engine
17
Checking the Flywheel and Flywheel Housing
17
Oil Cooler
18
Engine and Gearbox Cooling Circuit
18
Standard Gearbox
19
Oil Cooler with Power Take-Off
19
Oil Cooler Connections
19
Oil Cooler with Angle Drive
20
Oil Cooler with PTO
20
Oil Cooler Connections with Angle Drive
20
Alignment to Propeller Shaft
21
Installation Angle
21
Twin Installation
21
Remote Control Operating Systems
22
Operating Lever Position
22
Propeller Rotation Twin Installations
22
Operation
23
First Time Usage
23
Drive Selection
23
Emergency Operation
23
Routine Maintenance
24
Initial Maintenance
24
Daily Checks
24
Annual Checks
24
Fault Finding
25
Servicing and Repairs
26
Seals
26
Servicing and Repair Procedures
27
Bearings
27
Cleaning
27
Inspection
27
Oil Pump Assembly
28
Oil Strainer
28
Removing the Transmission from the Boat
29
Removing the Input Shaft and Layshaft Assemblies
29
Input Shaft Oil Seal
29
Drive End Bearing
29
Clutch Assemblies
30
Clutch Gear
30
Drive Pinion
30
Rear End Bearing
31
Piston Rings and Feeder
31
Replacement of Input Shaft and Layshaft Assemblies
31
Piston Ring Fitting Procedure
31
Servicing the Output Shaft Assembly
32
Refitting Output Shaft to Gearcase
33
Output Shaft Oil Seal Replacement
33
Shimming Procedures - Input Shaft and Layshaft
34
Clutched Power Take off Unit
35
Fitting the Hydraulic Pump
36
Strip and Rebuild Procedures
36
10 Down-Angle Drive Unit
37
Bearing Replacement
37
PTO Drive Replacement
37
Angle Drive Fitting
38
Replacement of the Angle Drive Gears and Bearings
39
MT0345 Angle Drive
39
To Reassemble the Unit
39
Optional Trolling Valve Description
40
Trolling Valve Installation Data
40
Electrical Circuit
41
Schematic Layout
41
Trolling Valve Basic Circuit Diagram
41
Scrap View of Valve Ports
41
Trolling Valve Fitting Instructions
42
Tool Kit
43
Recommended Tightening Torques
43
Replacement Parts Ordering
43
Parts List
44
Gearcase Assembly
46
Input Shaft Assembly
52
Layshaft Assembly
54
Output Shaft Assembly
56
Down Angle Drive Unit
58
Power Take-Off
60

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User Manuals: Newage PRM1000 Marine Gearbox

Newage PRM1000 Workshop Manual (62 pages)

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