MZ 125 SM Manuals

Manuals and User Guides for MZ 125 SM. We have 1 MZ 125 SM manual available for free PDF download: Repair Manual

MZ 125 SM Repair Manual

MZ 125 SM Repair Manual (204 pages)

Brand: MZ | Category: Motorcycle | Size: 7 MB

Table of Contents

Table of Contents
5
1 Safety Regulations and Information

9
- Important Information
  9
- Safety Regulations
  10
- Important Work Information
  10
- Identification
  11
2 Data Sheets

13
- Technical Data
  13
- Inspection
  17
- Lubrication Points
  19
- Special Tools
  20
- Tightening Torques
  22
  - Chassis
    22
  - Engine
    24
3 Chassis

27
- Seat
  27
- Locking Hoop
  28
- Side Panelling
  28
- Fuel Tank
  29
  - Filter Valve
    30
  - Tank Cap
    31
  - Fuel Filter
    31
- Lighting/Signal System
  32
  - Headlight
    32
  - Tum Indicator Lights
    34
  - Headlight Casing
    35
  - Adjusting the Headlight
    36
  - Tail Ligh
    36
  - Ignition Steering Lock
    37
- Instruments
  38
  - Speedometer and Lighting
    38
  - Indication Lights
    38
  - Reset Button
    39
  - Instrument Mount
    39
- Ignition Lock
  40
- Front Wheel Mud Guard
  41
- Rear Wheel Mud Guard
  42
  - Rear Reflector
    42
  - Shock Absorber Protector
    42
- Handlebar
  43
  - Mirror
    43
  - Bowden Cables
    43
  - Throttle Twist Grip
    44
  - Rubber Grips
    44
  - Handlebar
    45
  - Swingarm
    46
  - Hand Brake Lever
    46
  - Front Brake Light Switch
    47
  - Clutch Lever
    47
  - Switch/Mount
    48
  - Starting Carburettor Lever
    48
- Air Filter
  49
- Shock Absorber
  50
  - Rear Foot Rest
    52
  - Front Foot Rest
    52
- Side Stand
  53
  - Side Stand Switch
    53
- Intake Muffler
  55
- Muffler
  56
  - Exhaust Mount Plate
    57
  - Manifold
    58
- Cooiing System
  59
  - Cooiant
    59
  - Radiator Cap
    60
  - Radiator Hoses
    60
  - Radiator
    61
  - Thermostat
    62
- Telescopic Fork
  64
  - Fork Spars
    65
  - Dismantling the Telescopic Fork
    66
  - Fork Bridges
    69
  - Steering Bearing
    70
- Swing Fork
  73
4 Brakes and Wheels

75
- Brakes Front
  75
  - Front Wheel Brake Adjustment
    76
  - Brake Fluid
    77
  - Bleeding the Brake System
    79
  - Main Brake Cyiinder
    80
  - Inspection Window
    81
  - Replacing the Seal Sel
    81
  - Entire Brake Caliper
    82
  - Brake Pads
    83
  - Brake Caliper/Components
    84
  - Brake Hose
    85
- Front Wheel
  86
  - Replacing the Front Wheel
    87
  - Front Brake Disc
    89
  - Wheel Bearing
    90
  - Speedometer Drive
    91
- Rear Brake
  92
  - Brake Fluid
    93
  - Bleeding the Brake System
    95
  - Storage Tank
    96
  - Hose
    96
  - Brake Hose
    97
  - Adhesive Pads
    98
  - Brake Caliper
    98
  - Brake Caliper/Components
    99
  - Brake Pads
    100
  - Brake Lever
    101
  - Rear Brake Light Switch
    103
  - Main Brake Cylinder
    104
  - Seal Set
    104
- Rear Wheel
  105
  - Replacing the Rear Wheel
    106
  - Chain Plate and Dog
    108
  - Wheel Bearing
    109
  - Brake Disc
    110
- Chain
  111
  - Chain Maintenance
    111
  - Adjusting the Chain Siack
    111
  - Chain Se
    112
- Replacing the Chain Slider
  113
- Tyres
  114
- Spoke Fitting
  115
  - General Procedure
    115
  - Spoke Fitting Values for SX
    115
  - Spoke Fitting Values for SM
    116
5 Electrical Installation

117
- General Principles
  117
- Fuses
  117
  - Checking the Electrolyte Level
    118
  - Replacing the Battery
    119
  - Charging the Battery
    120
- Ignition
  121
  - Block Circuit Diagrams
    121
  - Spark Plug
    122
  - Spark Plug Connector with Ignition Cable
    123
  - Ignition Coil
    124
  - Ignition Box
    126
  - Ignition Box Inspection
    127
  - Conversion to the 80 Km/H Varian
    128
  - Regulator/Rectifier
    129
- Alternator
  131
  - Stator
    131
  - Rotor
    132
- Flasher Relay
  134
- Starter Relay
  134
- Starter Relay
  135
- Shut-Off Relay
  135
- Thermal Switch
  136
- Horn
  137
- Starter
  138
- Fan
  139
- Diodes
  140
  - Position and Function
    140
  - Test Diodes
    140
6 Engine

141
- General Information
  141
- Inspection
  141
  - Compression Pressure
    141
  - Oil Level
    142
  - Oil Change
    142
  - Oil Filter
    144
  - Oil Return Plug
    145
  - Oil Pressure Sensor
    145
  - Checking the Oil Pressure
    146
- Engine Removal
  146
  - Adjustment
    148
  - Clutch Activation Lever
    149
  - Removing the Clutch
    150
- I.jj.. K J
  154
- Gearshift
  154
- Selector Shaft
  154
- Free 'M1Eel
  155
- Pumps
  156
- Oil Pump
  156
- Water Pump
  157
- Oil Pressure Regulator
  158
- Cylinder Head
  159
- Removal
  159
- Valve Train
  162
- Timing Chain, Tension and Guide Rails
  162
- Chain 'M1Eel, Camshaft
  164
- Installation
  165
- Valves
  167
- Valve Seat
  169
- Adjusting Valve Clearance
  173
- Cylinders
  175
- Removal
  175
- Cylinder Dimensions
  176
- Piston
  176
- Piston Rings
  178
- Installation
  179
- Intake Manifold
  180
- Transmission
  181
- Removal
  181
- Inspection
  183
- Crankshaft and Balance Shaft
  185
- Installation
  186
- Engine Installation and Adjustment
  187
- Carburettor
  192
- Settings
  192
- Removal
  194
- Dismantling and Inspecting
  195
- Installation
  197
7 Index

201

Advertisement

Advertisement

Related Products

MZ Categories

Plumbing Product

Plumbing Product Toy Bathroom Fixtures

More MZ Manuals