MW Fly SPIRIT TURBO Manuals

Manuals and User Guides for MW Fly SPIRIT TURBO. We have 1 MW Fly SPIRIT TURBO manual available for free PDF download: Line Maintenance Manual

MW Fly SPIRIT TURBO Line Maintenance Manual (149 pages)

Brand: MW Fly | Category: Engine | Size: 6 MB

Table of Contents
3
Introduction
7
Identification Data
8
Standard or Non-Standard Motor Definition
8
Documentation
9
Notes for Consultation
9
Unit of Measure
12
Technical Documentation Available
13
Safety
14
Maintenance Criteria
16
Regular Maintenance
17
Overhaul Maintenance
17
Maintenance Equipment
17
Workshop Tools
18
Special Tools
18
Consumables
19
Prolonged Inactivity
19
Preservation
20
Resumption of Service
21
Motor Shipping Precautions
22
Mwfly Authorized Service Centres
23
Airworthiness Limitations
24
Periodic Maintenance
25
Authorized Personnel
25
Preparing the Aircraft for Maintenance
26
Safety Locks and Seals
27
Troubleshooting
27
Operational Limits
27
Hourly Operating Limit
28
Calendar Operating Limit
29
Operational Limit of Lubricants
29
Operating Limit of the Refrigerant
29
Operating Limit of Plastic Parts
29
Operating Limit of Other Components
30
Periodic Maintenance Program
31
General Rules for Maintenance
31
Engine Logbook
32
Scheduled Maintenance Table
32
Instructions for Maintenance
38
Tightening Torques
38
Locking the Crankshaft
41
Motors Without Gearbox
41
Motors with Gearbox
42
Locking for Timing Without Removing the Reducer or Front Cover
43
Engine Test after Maintenance or Periodic Inspection
44
Removal and Reassembly of the Engine from the Aircraft
46
Removal
47
Installation
48
Supplies
49
Cooling Liquid
49
Motor Oil
50
Gearbox Oil
52
Scheduled Maintenance
54
Engine Cleaning
54
General Checks
55
Check Tightening
55
Check for Leaks
56
Check Crankcase Breather
58
Engine Suspension Check
59
Cylinder Compression Control
60
Check the Tension of the Distribution Chain
62
Check General Smoothness
64
Minimum Value
65
Maximum Value
65
Endoscopic Inspection
66
Annual Inspection
71
Cooling System
72
Control and Cleaning
73
Emptying
73
Check Expansion Tank
75
Thermostatic Valve and Pump Manifolds
77
Radiator
79
System Filling and Venting
80
Engine Lubrication System
80
Oil Change
80
Oil Filter Replacement
82
Oil Sump Cleaning
84
Check for the Presence of Particulate Matter
86
Spectrographic Analysis of Engine Oil
88
Fuel System
89
Check
89
System Depressurization
90
FD-M
90
Fuel Shunt and Pressure Regulator
94
Air Intake System
96
Removal
96
Reassembly
97
Air Filter Replacement
99
Intercooler Cleaning
99
Exhaust System
100
Removal
100
Ex-M Control and Recovery
101
EX-M Installation
102
Turbo Engine Exhaust System Removal
102
Check and Restore Turbo Engine Exhaust System
104
Turbo Engine Exhaust System Installation
105
Electrical Components
106
Wiring Check
106
Spark Plugs
107
Ignition Coils and Cables
111
Battery and Charging System
114
IJ-M
117
AG-M
119
Transmission
121
Direct Engine Tightening
121
PSRU Engine Tightening's
122
Oil Change
125
Check Oil Fiter VPP
127
Check Magnetic Filter
128
Spectrographic Analysis of Oil
128
Vent Control
129
Gear Gap Control
129
Damper Torque Control
131
Unscheduled Maintenance
132
Warnings and Checks for Use in Extreme Climatic Conditions
133
Checks after Use Outside the Operating Limits
133
Operation with Coolant Temperature too High
134
Use with too Low Coolant Temperature
134
Use with too High Engine Oil Temperature
135
Use with too Low Engine Oil Temperature
135
Operation with Gear Oil Temperature too High
136
Operation with too Low Engine Oil Pressure
137
Use with too High Supply Air Temperature
137
Use with Control Units and Current Regulator Temperatures too High
138
Exceeding the Maximum Number of Revolutions
138
Checks after Use with Unfulfilled Prescriptions
139
Ignition Spark Plug Specifications Not Respected
139
Coolant Specifications Not Respected
140
Engine Oil Specifications Not Respected
140
Gearbox Oil Specifications Not Respected
141
Fuel Specifications Not Respected
142
Moment of Inertia and Loads on the Propeller Shaft Higher than Allowed
143
Checks for Anomalies
143
Accidental Impact of the Propeller against the Ground
143
Excessive Vibrations
144
Difficult Starting
145
Irregular Running at Idle
145
Reduction of Maximum Power (Maximum Revolutions with Fixed Pitch Propeller)
145
Excessive or Abnormal Noise
146
Unwanted Stopping of the Thruster
146
Excessive Consumption of Engine Oil
146
Excessive Consumption of Gear Oil
146
Excessive Accumulation of Particulates on the Magnetic Filters
147
Excessive Consumption of Coolant
147
Presence of Water in the Engine Oil
147
Communication of Operating Anomalies
147
List of Revisions to the Document
149

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MW Fly SPIRIT TURBO Line Maintenance Manual (149 pages)

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