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MPC-B
Munsch MPC-B Manuals
Manuals and User Guides for Munsch MPC-B. We have
1
Munsch MPC-B manual available for free PDF download: Operating Manual
Munsch MPC-B Operating Manual (45 pages)
Standard Chemical Pump
Brand:
Munsch
| Category:
Water Pump
| Size: 2 MB
Table of Contents
Table of Contents
2
1 About this Document
6
Target Groups
6
Other Applicable Documents
6
Tab. 1 Target Groups and Their Duties
6
Tab. 2 Other Applicable Documents and Their Purpose
6
Warning Labels and Symbols
7
Technical Terms
7
Tab. 3 Warning Labels and Consequences of Disregarding Them
7
Tab. 4 Symbols and Their Meaning
7
Tab. 5 Technical Terms and Their Meaning
7
2 Security
8
Intended Use
8
General Safety Instructions
8
Product Safety
8
Duties of the Operating Company
9
Duties of the Operating Personnel
9
Special Hazards
9
Explosion Hazard Area
9
Hazardous Pumped Media
9
3 Layout and Function
10
Labels
10
Type Plate
10
ATEX Plate
10
Pump Type Code
10
Layout
11
Shaft Seals
11
Mechanical Seals
11
Auxiliary Operating Systems
12
Sealing Systems
12
Tab. 6 Quenching - Variants and Characteris
12
Tab. 7 Foreign Blocking - Variants and Characteristics
12
4 Transport, Storage and Disposal
13
Transport
13
Unpacking and Inspection on Delivery
13
Lifting
13
Preservation
14
Storage
14
Disposal
14
5 Setup and Connection
15
Preparing the Setup
15
Checking the Ambient Conditions
15
Preparing the Setup Site
15
Preparing the Foundation and Setup Surface
15
Installing the Heat Insulation
15
Setup with Foundation
16
Setting the Pump Aggregate on the Foundation
16
Fastening the Pump Aggregate
16
Setup Without Foundation
17
Mounting the Motor
17
Planning the Piping
17
Avoid Contamination of the Piping
17
Specifying Supports and Flange Connections
17
Specifying Nominal Widths
18
Specifying Pipe Lengths
18
Optimizing Cross-Section and Direction Changes
18
Arranging for Safety and Control Devices (Recommended)
18
Connecting the Pipes
18
Installing Auxiliary Pipes
18
Installing the Suction Pipe
18
Installing the Pressure Pipe
18
Fig. 12 Straight Pipe Lengths Upstream and down Stream of the Pump (Recommended)
18
Inspection for Stress-Free Pipe Connections
19
Inspecting the Support Foot for Distortion
19
Electrical Connection
19
Connecting the Motor
19
Checking the Direction of Rotation
19
Fine Alignment of the Coupling
20
Aligning the Motor
20
Aligning the Motor Using Sets of Shims
20
6 Operation
21
Preparations for the Initial Start-Up
21
Identifying the Pump Type
21
Lubricating the Bearings
21
Preparing Auxiliary Operating Systems (if Available)
21
Filling and Bleeding
21
Fig. 16 Oil Level in Sight Glass
21
Start up
22
Switching on
22
Switching off
22
Shut-Down
23
Start-Up Following a Shutdown Period
23
Running the Stand-By Pump
23
Tab. 8 Action to be Taken for Pump Shutdowns
23
Tab. 9 Measures Depending on Pumped Medium
23
Tab. 10 Actions to be Taken after Prolonged Shutdown Periods
23
7 Maintenance
24
Inspections
24
Roller Bearings with Grease Lubrication
24
Roller Bearings with Oil Lubrication
25
Stationary Seal Rings
25
Disassembling
25
Returning the Pump to the Manufacturer
26
Preparations for Disassembling
26
Tab. 11 Actions for Return
26
Loosening Connectors (if Available)
27
Extracting the Volute Casing
27
Disassembling the Impeller
27
Connectors REA-C/D
27
Disassembling a Casing Cover with
28
MUNSCH-REA-C Mechanical Seal
28
Disassembling the Atmosphere-Side
28
Stationary Seal Ring
28
Fig. 20 Disassembling a Casing Cover with MUNSCH-REA-C Mechanical Seal
28
Disassembling the Bearing Bracket
29
Disassembling the Pump Shaft
29
Fig. 23 Disassembling the Pump Shaft (no Lifetime Lubrication)
29
Assembling
30
Preparations for Assembling
30
Fitting the Pump Shaft
30
Fitting the Bearing Bracket
30
Fitting the Casing Cover
30
Fitting the Pump into the Installation
30
Ordering Replacement Parts
30
8 Disturbance Recovery
31
Tab. 12 Fault/Number Assignment
31
Tab. 13 Troubleshooting List
33
9 Appendix
34
Sectional Drawings
34
Part Numbers and Designations
34
Tab. 14 Designations of Components Listed with Part Numbers
35
Overview Sectional Drawing
36
Variants
36
Fig. 29 MUNSCH-REA-C Single Mechanical Seal
37
Fig. 34 MUNSCH-REA-C/D Supply Connec Tors
38
Bearing Bracket L16A (Oil-Lubricated Bearing)
39
Technical Specifications
40
Ambient Conditions
40
Parameters for Auxiliary Operating Systems
40
Noise Pressure Level
40
Tab. 15 Ambient Conditions
40
Tab. 16 Operating Parameters for Sealing Medium in
40
Tab. 17 Noise Pressure Level
40
Tightening Torques
41
Tab. 18 Steel/Cast Pairing
41
Tab. 19 Socket Head Cap Screw 914.1 - Steel/Steel Pairing
41
Lubricants
42
Detergents
42
Socket Loads According to ISO 5199
42
Tab. 20 Lubricating Greases
42
Tab. 21 Minimum Amounts for Grease Lubrication
42
Tab. 22 Lubricating Oils
42
Tab. 23 Minimum Amounts for Oil Lubrication
42
Tab. 24 Detergents
42
Tab. 25 Socket Loads - Forces
42
Tab. 26 Socket Loads - Torques
42
Replacement Parts for 2 Years of Continuous Operation According to DIN 24296
43
Tab. 27 Replacement Parts for 2 Years' Continuous Operation
43
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