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6R1600M20x
MTU 6R1600M20x Manuals
Manuals and User Guides for MTU 6R1600M20x. We have
1
MTU 6R1600M20x manual available for free PDF download: Operating Instructions Manual
MTU 6R1600M20x Operating Instructions Manual (132 pages)
Brand:
MTU
| Category:
Engine
| Size: 17.66 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
Engine Data 6R1600M20S, Engine-Mounted Heat Exchanger, EPA Tier
3
Engine Data 6R1600M20S, Remote Heat Exchanger, EPA Tier
3
1 Safety
5
Important Provisions for All Products
5
Personnel and Organizational Requirements
7
Safety Regulations for Startup and Operation
8
Safety Regulations for Maintenance and Repair Work
10
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
13
Compressed Air
14
Auxiliary Materials, Fire Prevention and Environmental Protection
15
Standards for Safety Notices in the Text
17
Transport
18
2 General Information
19
Engine Side and Cylinder Designations
19
Product Description
20
Engine Overview
23
Sensors and Actuators - Overview
25
3 Technical Data
29
Engine Data 6R1600M20F, 6R1600M20S, Engine-Mounted Heat Exchanger, IMO Tier
29
Engine Data 6R1600M20F, 6R1600M20S, Remote Heat Exchanger, IMO Tier
33
Engine Data 6R1600M20S, Engine-Mounted Heat Exchanger, EPA Tier 3
36
Engine Data 6R1600M20S, Remote Heat Exchanger, EPA Tier 3
39
Firing Order
42
Engine - Main Dimensions
43
4 Operation
44
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
44
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
45
Engine Start in Manual Operation (Trials)
46
Safety System - Override
47
Operational Checks
48
Engine Stop in Manual Operation (Trials)
49
Emergency Stop
50
After Stopping the Engine - Engine Remains Ready for Operation
51
After Stopping Engine - Putting Engine out of Operation
52
5 Maintenance
53
Maintenance Task Reference Table [QL1]
53
6 Troubleshooting
54
Engine Governor ECU9 - Fault Messages
57
Solas
67
Installation Locations for SOLAS Shielding
67
SOLAS Shielding as Per MTN 5233 - Installation
69
Adhesive Tape for SOLAS Shielding - Application
70
7 Task Description
67
Engine
71
Engine - Barring Manually
71
Engine - Barring with Starting System
73
Engine - Test Run
74
Crankcase Breather
75
Crankcase Breather - Fine Oil Mist Separator Replacement
75
Valve Drive
77
Valve Clearance - Check and Adjustment
77
Cylinder Head Cover - Removal and Installation
79
Injector
82
Injector - Replacement
82
Injector - Removal and Installation
83
Fuel System
88
Fuel System - Venting
88
Fuel Filter
89
Fuel Filter - Replacement
89
Air Filter
92
Air Filter - Replacement
92
Air Filter - Removal and Installation
93
Air Intake
94
Service Indicator - Signal Ring Position Check
94
Lube Oil System, Lube Oil Circuit
95
Engine Oil - Level Check
95
Engine Oil - Change
97
Oil Filtration / Cooling
98
Engine Oil Filter - Replacement
98
Coolant System, General, High-Temperature Circuit
102
Engine Coolant - Level Check
102
Engine Coolant – Change
103
Engine Coolant – Draining
104
Engine Coolant – Filling
105
Engine Coolant Pump – Relief Bore Check
107
Low-Temperature Circuit
108
Belt Drive
109
Belt Tensioner – Check
110
Drive Belt – Replacement
111
Belt Tensioner – Tensioning Element and Tensioning Roller Replacement
113
Wiring (General) for Engine/Gearbox/Unit
116
Accessories for (Electronic) Engine Governor / Control System
117
Engine Governor – Checking Plug-In Connections
118
Engine Mounting / Support
119
8 Appendix A
121
Abbreviations
121
MTU Contact Persons/Service Partners
123
9 Appendix B
124
Special Tools
124
Index
131
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