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12V2000Gx5
MTU 12V2000Gx5 Manuals
Manuals and User Guides for MTU 12V2000Gx5. We have
1
MTU 12V2000Gx5 manual available for free PDF download: Operating Instructions Manual
MTU 12V2000Gx5 Operating Instructions Manual (170 pages)
Brand:
MTU
| Category:
Engine
| Size: 20.13 MB
Table of Contents
Table of Contents
3
Operating Instructions
1
1 Safety
5
Important Provisions for All Products
5
Correct Use for All Products
6
Personnel and Organizational Requirements
7
Safety Regulations for Startup and Operation
8
Safety Precautions When Working on the Engine
10
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
13
Compressed Air
14
Standards for Safety Notices in the Text
15
2 Transport
16
Transportation
16
Lifting Requirements
17
3 General Information
18
Engine Side and Cylinder Designations
18
Engine Overview
19
Sensors and Actuators - Overview
21
4 Technical Data
23
12/16/18V2000Gx5 Engine Data, Fuel Optimized
23
12/16/18V2000Gx5-TB Engine Data, Fuel Optimized
28
Fuel System
31
12V2000Gx5, Engine Data, Emissions Optimized
33
Fuel System
35
Fuel Pressure at Engine Inlet L Bar -0.3
35
Fuel Pressure at Engine Inlet L Bar +0.5
35
General Operating Data
35
Description
35
Firing Speed, from R Rpm
35
Firing Speed. to R Rpm
35
Oil and Coolant Capacity
35
Oil Change Capacity, Max
35
Oil Change Quantity Max
35
R Liter
36
(Standard Oil System) (Design: Max. Operating Inclinations)
36
16/18V2000Gx5 Engine Data, Emissions Optimized
37
12/16/18V2000Gx5-TB Engine Data, Emissions Optimized
43
Min. (Standard Oil System) (De- Sign: Max. Operating Inclina- Tions)
46
Oil Pan Capacity Dipstick Mark L Liter
46
Max. (Standard Oil System) (Design: Max. Operating Incli- Nations)
46
Firing Order
48
Engine - Main Dimensions
49
5 Operation
50
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
50
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
51
Engine - Starting in Manual Mode (Test Run)
52
Safety System - Override
53
Operational Monitoring
54
Engine - Stopping in Manual Mode (Test Run)
55
Stopping the Engine
55
After Stopping the Engine
55
Engine - Emergency Stop
56
After Stopping the Engine - Engine Remains Ready for Operation
57
After Stopping the Engine - Putting the Engine out of Operation
58
6 Maintenance
59
Maintenance Task Reference Table [QL1]
59
Fault Indication on SAM Display - Genset Applications
60
Troubleshooting
84
8 Task Description
87
Engine
87
Engine - Barring Manually
87
Engine - Barring with Starting System
88
Engine - Test Run
89
Cylinder Liner
90
Cylinder Liner - Endoscopic Examination
90
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
92
Crankcase Breather
94
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
94
Crankcase Breather - Wire Mesh Cleaning
96
Valve Drive
97
Valve Clearance - Check and Adjustment
97
Adjusting Valve Clearance
98
Cylinder Head Cover - Removal and Installation
100
Injection Pump / HP Pump
101
Injection Pump - Replacement
101
Injection Pump - Removal and Installation
102
Injection Valve / Injector
105
Injector - Replacement
105
Injector - Removal and Installation
106
Fuel System
111
Fuel Injection Line - Pressure Pipe Neck Replacement
111
Fuel - Draining
114
Fuel Pressure Relief Valve - Removal and Installation
116
Fuel System - Venting
117
Fuel Filter
119
Fuel Filter - Replacement
119
Check and Adjustment of Gage
120
Fuel Prefilter – Draining
121
Fuel Prefilter – Flushing
123
Fuel Prefilter – Cleaning
125
Fuel Prefilter – Filter Element Replacement
126
Charge-Air Cooling General, Left-Hand Side
128
Air Filter
129
Air Filter – Removal and Installation
130
Air Intake
131
Starting Equipment
132
Lube Oil System, Lube Oil Circuit
133
Engine Oil – Change
134
Oil Filtration / Cooling
135
Circuit
136
Engine Coolant – Change
137
Engine Coolant – Draining
138
Engine Coolant – Filling
139
Coolant Pump – Relief Bore Check
141
Low-Temperature Circuit
142
Charge-Air Coolant – Draining
144
Charge-Air Coolant – Change
145
Charge-Air Coolant – Level Check
146
Battery-Charging Generator
147
Battery-Charging Generator Drive – Drive Belt Replacement
149
Fan Drive
150
Fan Drive – Drive Belt Replacement
153
Wiring (General) for Engine/Gearbox/Unit
154
Accessories for (Electronic) Engine Governor / Control System
155
Engine Governor Plug Connections – Check
156
9 Appendix A
158
Abbreviations
158
MTU Contact/Service Partners
161
10 Appendix B
162
Special Tools
162
Index
169
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