MTD T65 Series Manuals

Manuals and User Guides for MTD T65 Series. We have 1 MTD T65 Series manual available for free PDF download: Shop Manual

MTD T65 Series Shop Manual

MTD T65 Series Shop Manual (114 pages)

Brand: MTD | Category: Engine | Size: 4 MB

Table of Contents

Table of Contents
3
Chapter 1: Introduction

7
- Professional Service Manual Intent
  7
- Safety
  7
- Fasteners
  9
- Assembly Instructions
  9
- Model and Serial Number
  11
- Maintenance
  11
- Spark Plugs
  12
- Air Filter
  13
- Oil Type and Capacity
  14
- Changing the Oil
  16
- Fuel System
  17
- Servicing the Fuel System
  17
- Fuel Filter
  17
- Valve Lash
  18
- Exhaust System
  20
- Cleaning the Engine
  20
- General Torque Specifications
  20
Chapter 2: Basic Troubleshooting

21
- Definitions
  21
- Introduction
  21
- Steps to Troubleshooting
  21
- Define the Problem
  21
- Identify Factors that Could Cause the Problem
  23
- Repairing the Problem
  27
- Prime Test
  28
- Leak-Down Test
  28
- Compression Test
  30
- PCV Testing
  31
- Troubleshooting Flow Charts
  32
- Engine Operation Problems
  33
Chapter 3: Air Intake System

37
- Air Filter
  37
- Air Filter Housing
  38
- Carburetor Insulator
  39
- Fuel Line
  43
- Inspect the Fuel Lines
  43
Chapter 4: The Fuel System and Governor

43
- Inspecting the Fuel
  44
- Test Fuel for Alcohol
  44
- The Fuel Filter
  45
- Evaporative (EVAP) Emissions System
  45
- Charcoal Canister Fuel Caps
  45
- Fuel Tank Vent
  46
- The Fuel Tank
  47
- Autochoke
  48
- Temperature Compensator
  49
- Primer
  50
- Carburetors
  51
- Inspecting the Carburetor
  51
- Disassembly and Rebuilding the Carburetor
  52
- Governor
  57
- Governor Shaft
  58
- Governor Cup and the Governor Gear
  60
Chapter 5: Lubrication

61
- Oil Type and Quantity
  61
- Oil Dipstick
  62
- Dipstick Tube Removal
  63
- Lubrication System
  64
- Pcv
  65
Chapter 6: Starter and Charging Systems

67
- Recoil Starter Removal
  67
- Starter Rope
  68
- Starter Pulley and Recoil Spring
  70
Chapter 7: Ignition System

73
- Troubleshooting the Ignition System
  73
- Troubleshooting the Stop Switch
  74
- Troubleshooting the Module
  75
- Ignition System
  77
- About the Spark Plug
  78
- Cleaning the Spark Plug
  78
- Inspection of the Spark Plug
  78
- Spark Plug Removal
  78
- Ignition Module
  79
- Engine Brake and Stop Switch (if Equipped)
  80
- Flywheel
  81
Chapter 8: Exhaust

83
- Muffler
  83
Chapter 9: Cylinder Head

85
- Cylinder Head
  85
- Valves
  88
Chapter 10: Crankshaft, Piston and Connecting Rod

91
- Engine Disassembly
  91
- Crankshaft Inspection
  94
- Piston Inspection
  95
- Connecting Rod Inspection
  97
- Cylinder Inspection
  98
- Bearings
  99
- Reassembly
  100
- Engine Specifications Chart
  104
- Engine Torque Values Chart
  104
Chapter 11: Failure Analysis

105
- Mechanical Breakage/ Wear
  105
- Abrasive Ingestion
  107
- Insufficient Lubrication
  110
- Engine Overspeed
  112
- Detonation/Pre-Ignition
  112
- Engine Overheat
  113

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