MTD P65 Series Manuals

Manuals and User Guides for MTD P65 Series. We have 1 MTD P65 Series manual available for free PDF download: Professional Shop Manual

MTD P65 Series Professional Shop Manual

MTD P65 Series Professional Shop Manual (113 pages)

Brand: MTD | Category: Engine | Size: 7 MB

Table of Contents

Table of Contents
3
Chapter 1: Introduction

7
- Professional Shop Manual Intent
  7
- Assembly
  7
- Maintenance
  9
- Spark Plugs
  9
- Air Filters
  10
- Oil Type and Capacity
  11
- Changing the Oil
  11
- Fuel
  12
- Fuel Filters
  13
- Valve Lash
  13
- Exhaust System
  15
- Cleaning the Engine
  15
- General Torque Specifications
  16
- Maintenance Chart
  16
Chapter 2: Basic Troubleshooting

17
- Definitions
  17
- Introduction
  17
- Steps to Troubleshooting
  17
- Define the Problem
  17
- Identify Factors that Could Cause the Problem
  18
- Repairing the Problem
  22
- Prime Test
  22
- Leak-Down Test
  23
- Compression Test
  24
- PCV Testing
  25
Chapter 3: Air Intake and Filter

29
- Air Filters
  29
- Paper Air Filter
  29
- Foam Air Filter
  30
- Carburetor Insulator
  32
Chapter 4: The Fuel System and Governor

35
- Inspecting the Fuel
  35
- Test Fuel for Alcohol
  35
- Fuel Tank Vent
  36
- To Test the Cap Vent
  36
- The Fuel Filter
  37
- Inspect the Fuel Lines
  37
- The Fuel Tank
  37
- Evaporative (EVAP) Emissions System
  38
- Charcoal Canister Fuel Tank
  40
- Roll over Valve Vent
  41
- Charcoal Canister
  42
- EVAP Fuel Tank
  43
- Manual Choke
  44
- Autochoke
  44
- 1P61/1P65
  45
- 1P70
  45
- Primer
  46
- Carburetors
  47
- Inspecting the Carburetor
  47
- Disassembly and Rebuilding the Carburetor
  48
- Governor
  52
- Governor Arm
  52
- Governor Shaft
  53
- Governor Cup and the Governor Gear
  54
Chapter 5: Lubrication

57
- Oil Type and Quantity
  57
- Oil Dip Stick
  57
- Dip Stick Tube Removal
  58
- Lubrication System
  58
- Pcv
  59
Chapter 6: Starters

63
- Recoil Starter Removal
  63
- Starter Cup
  64
- Starter Rope
  65
- Starter Pulley and Recoil Spring
  66
- Electric Starter Relay
  68
- Testing the Starter Relay
  69
- Electric Starter
  71
- Schematic
  72
Chapter 7: Ignition System

73
- Trouble Shooting the Ignition System
  73
- To Test the Stop Switch
  73
- About the Spark Plug
  78
- Cleaning the Spark Plug
  78
- Inspection of the Spark Plug
  78
- Spark Plug Removal
  78
- Ignition Module
  79
- Module Removal
  79
- Installing the Module and Setting the Air Gap
  79
- Engine Brake and Stop Switch (if Equipped)
  80
- Adjusting the Brake Assembly (if Equipped)
  81
- Flywheel
  82
Chapter 8: Exhaust

85
- To Remove/Replace the Conventional Muffler
  85
- Catalytic Converter Muffler
  86
Chapter 9: Cylinder Head

89
- Valves
  91
Chapter 10: Crankshaft, Piston and Connecting Rod

93
- Crank Shaft Inspection
  95
- Piston Inspection
  96
- Connecting Rod Inspection
  97
- Cylinder Inspection
  98
- Bearings
  99
- Reassembly
  99
- Engine Specifications Chart
  103
- Engine Torque Values Chart
  106
Chapter 11: Failure Analysis

107
- Abrasive Ingestion
  107
- Insufficient Lubrication
  110
- Engine Overspeed
  111
- Overheated
  112
- Mechanical Breakage/ Wear
  113
- Detonation/Preignition
  113

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