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Motorola CP Series manual available for free PDF download: Service Manual
Motorola CP Series Service Manual (154 pages)
Brand:
Motorola
| Category:
Portable Radio
| Size: 9.59 MB
Table of Contents
Computer Software Copyrights
5
Safety Information
6
Document History
7
Table of Contents
9
Notations Used in this Manual
16
Chapter 1 Maintenance
19
Preventive Maintenance
19
Inspection
19
Cleaning
19
Safe Handling of CMOS and LDMOS
20
General Repair Procedures and Techniques
20
Table 1-1. Lead Free Solder Wire Part Number List
21
Table 1-2. Lead Free Solder Paste Part Number List
21
Chapter 2 Test Equipment, Service Aids, and Service Tools
23
Test Equipment
23
Table 2-1. Recommended Test Equipment
23
Service Aids
24
Table 2-2. Service Aids
24
Figure 2-1. Programming/Test Cable (PMDN4077_R)
25
Figure 2-2. Cloning Cable (PMDN4076_R)
25
Figure 2-3. Wiring of the Connectors
25
Chapter 3 DC Power Distribution
27
DC Regulation and Distribution
27
Figure 3-1. DC Power Distribution Block Diagram
27
Table 3-1. Voltage Regulators
28
Chapter 4 Controller Theory of Operation
29
RX Audio Circuit
29
Audio Processor IC (U102)
29
RX Audio Processing
29
Figure 4-1. RX Audio Circuit
29
RX Tone Pl/Digital PL Decode Filtering
30
Audio Amp
30
Internal and External Speaker
30
TX Audio Circuit
31
Figure 4-2. TX Audio Circuit
31
4-Order 4 Khz Low-Pass Filter (U501-C, D)
32
Audio Processor IC (U102)
32
TX Audio Processing
32
Tx Tone Pl/Digital PL Encode Filtering
32
MIC and External MIC
32
TX Audio Amplifier and 6 Order 3 Khz Low-Pass Filter
33
TX Modulation Adjustment
33
Microprocessor Circuitry
33
Memory Usage
33
Control and Indicator Interface
33
Interface to USB Programming
33
Storage of Customer-Specific Information
33
Table 4-1. Radio Memory Requirements
33
Sensing of VOX Operating
34
Microprocessor Power-On Reset Routine
34
Microprocessor 7.3728 Mhz Clock
34
Battery Indicator
34
Chapter 5 435 - 480 Mhz UHF2 Theory of Operation
35
Introduction
35
UHF2 Receiver
35
Figure 5-1. UHF2 Receiver Block Diagram
35
Receiver Back End
36
Receiver Front End
36
UHF2 Transmitter
37
Power Amplifier
37
Antenna Switch
37
Harmonic Filter
37
Figure 5-2. UHF2 Transmitter Block Diagram
37
Auto Power Control
38
UHF2 Frequency Generation Circuitry
38
Reference Oscillator (12.8 Mhz VCTCXO)
38
Figure 5-3. UHF2 Frequency Generation Unit Block Diagram
38
PLL IC Prescaler and Comparator
39
Voltage Doubler and Charge Pump
39
Loop Filter
39
Dual VCO
39
Keypad
40
Figure 5-4. Keypad Block Diagram
40
Chapter 6 UHF2 Troubleshooting Tables
41
Troubleshooting Table for Receiver (UHF2)
41
Table 6-1. Troubleshooting Table for Receiver (UHF2)
41
Troubleshooting Table for Synthesizer (UHF2)
42
Table 6-2. Troubleshooting Table for Synthesizer (UHF2)
42
Troubleshooting Table for Transmitter (UHF2)
43
Table 6-3. Troubleshooting Table for Transmitter (UHF2)
43
Troubleshooting Table for Board and IC Signals (UHF2)
44
Table 6-4. Troubleshooting Table for Board and IC Signals (UHF2)
44
Chapter 7 UHF2 Schematic Diagrams, Overlays, and Parts Lists
47
Introduction
47
Notes for All Schematics and Circuit Boards
47
Four Layer Circuit Board
49
Speaker and Microphone Schematic
49
Speaker and Microphone Parts List
49
Figure 7-1. Four-Layer Circuit Board: Copper Steps in Layer Sequence
49
Figure 7-2. Speaker and Microphone Schematic
49
Circuit Board/Schematic Diagram and Parts List (UHF2: 435-480 Mhz)
50
Figure 7-3. UHF2 (435-480 Mhz) Receiver Schematic Diagram
50
Figure 7-4. VCO and PLL Schematic Diagram
51
Figure 7-5. Transmitter Schematic Diagram
52
Figure 7-6. Microprocessor and Keypad Schematic Diagram
53
Figure 7-7. Audio Power Amplifier and External Audio Schematic Diagram
54
Figure 7-8. Switches and Battery Schematic Diagram
55
Figure 7-9. Transmitter Audio Filter and Sub-Tone Schematic Diagram
56
Figure 7-10. UHF2 (435-480 Mhz) Mainboard Top Side: PCB No. 8431BEACON200
57
Figure 7-11. UHF2 (435-480 Mhz) Mainboard Bottom Side: PCB No. 8431BEACON200
58
Figure 7-12. UHF2 (435-480 Mhz) Sub Circuit Board Top View: PCB No. 8421BEACON100
59
Figure 7-13. UHF2 (435-480 Mhz) Sub Circuit Board Bottom View: PCB No. 8421BEACON100
60
Figure 7-14. UHF2 (435-480 Mhz) Keypad Board: PCB No. 8422BEACON100
61
Parts List
62
Chapter 8 136 - 174 Mhz VHF Theory of Operation
73
Introduction
73
VHF Receiver
73
Figure 8-1. VHF Receiver Block Diagram
73
Receiver Back End
74
Receiver Front End
74
VHF Transmitter
75
Power Amplifier
75
Antenna Switch
75
Harmonic Filter
75
Figure 8-2. VHF Transmitter Block Diagram
75
Auto Power Control
76
VHF Frequency Generation Circuitry
76
Reference Oscillator (12.8 Mhz VCTCXO)
76
Figure 8-3. VHF Frequency Generation Unit Block Diagram
76
PLL IC Prescaler and Comparator
77
Voltage Doubler and Charge Pump
77
Loop Filter
77
Dual VCO
77
Keypad
78
Figure 8-4. Keypad Block Diagram
78
Chapter 9 VHF Troubleshooting Tables
79
Troubleshooting Table for Receiver (VHF)
79
Table 9-1. Troubleshooting Table for Receiver (VHF)
79
Troubleshooting Table for Synthesizer (VHF)
80
Table 9-2. Troubleshooting Table for Synthesizer (VHF)
80
Troubleshooting Table for Transmitter (VHF)
81
Table 9-3. Troubleshooting Table for Transmitter (VHF)
81
Troubleshooting Table for Board and IC Signals (VHF)
82
Table 9-4. Troubleshooting Table for Board and IC Signals (VHF)
82
Chapter 10 VHF Schematic Diagrams, Overlays, and Parts Lists
85
Introduction
85
Notes for All Schematics and Circuit Boards
85
Four Layer Circuit Board
87
Speaker and Microphone Schematic
87
Speaker and Microphone Parts List
87
Figure 10-1. Four-Layer Circuit Board: Copper Steps in Layer Sequence
87
Figure 10-2. Speaker and Microphone Schematic
87
Circuit Board/Schematic Diagram and Parts List (VHF: 136-174 Mhz)
88
Figure 10-3. VHF (136-174 Mhz) Receiver Schematic Diagram
88
Figure 10-4. VCO and PLL Schematic Diagram
89
Figure 10-5. Transmitter Schematic Diagram
90
Figure 10-6. Microprocessor and Keypad Schematic Diagram
91
Figure 10-7. Audio Power Amplifier and External Audio Schematic Diagram
92
Figure 10-8. Switches and Battery Schematic Diagram
93
Figure 10-9. Transmitter Audio Filter and Sub-Tone Schematic Diagram
94
Figure 10-10. Receiver Audio Filter and Sub-Tone Schematic Diagram
95
Figure 10-11. VHF (136-174 Mhz) Mainboard Top Side: PCB No. 8431BEACON400
96
Figure 10-12. VHF (136-174 Mhz) Mainboard Bottom Side: PCB No. 8431BEACON400
97
Figure 10-13. VHF (136-174 Mhz)Sub Circuit Board Top View: PCB No. 8421BEACON100
98
Figure 10-14. VHF (136-174 Mhz)Sub Circuit Board Bottom View: PCB No. 8421BEACON100
99
Figure 10-15. VHF (136-174 Mhz) Keypad Board: PCB No. 8422BEACON100
100
Parts List
101
Chapter 11 403 - 447 Mhz UHF1 Theory of Operation
111
Introduction
111
UHF1 Receiver
111
Figure 11-1. UHF1 Receiver Block Diagram
111
Receiver Back End
112
Receiver Front End
112
UHF1 Transmitter
113
Power Amplifier
113
Antenna Switch
113
Harmonic Filter
113
Figure 11-2. UHF1 Transmitter Block Diagram
113
Auto Power Control
114
UHF1 Frequency Generation Circuitry
114
Reference Oscillator (12.8 Mhz VCTCXO)
114
Figure 11-3. UHF1 Frequency Generation Unit Block Diagram
114
PLL IC Prescaler and Comparator
115
Voltage Doubler and Charge Pump
115
Loop Filter
115
Dual VCO
115
Keypad
116
Figure 11-4. Keypad Block Diagram
116
Chapter 12 UHF1 Troubleshooting Tables
117
Troubleshooting Table for Receiver (UHF1)
117
Table 12-1. Troubleshooting Table for Receiver (UHF1)
117
Troubleshooting Table for Synthesizer (UHF1)
118
Table 12-2. Troubleshooting Table for Synthesizer (UHF1)
118
Troubleshooting Table for Transmitter (UHF1)
119
Table 12-3. Troubleshooting Table for Transmitter (UHF1)
119
Troubleshooting Table for Board and IC Signals (UHF1)
120
Table 12-4. Troubleshooting Table for Board and IC Signals (UHF1)
120
Chapter 13 UHF1 Schematic Diagrams, Overlays, and Parts Lists
123
Introduction
123
Figure 13-1. Four-Layer Circuit Board: Copper Steps in Layer Sequence
125
Figure 13-2. Speaker and Microphone Schematic
125
Figure 13-3. UHF1 (403-447 Mhz) Receiver Schematic Diagram
126
Figure 13-4. VCO and PLL Schematic Diagram
127
Figure 13-5. Transmitter Schematic Diagram
128
Figure 13-6. Microprocessor and Keypad Schematic Diagram
129
Figure 13-7. Audio Power Amplifier and External Audio Schematic Diagram
130
Figure 13-8. Switches and Battery Schematic Diagram
131
Figure 13-9. Transmitter Audio Filter and Sub-Tone Schematic Diagram
132
Figure 13-10. UHF1 (403-447 Mhz) Mainboard Top Side: PCB No. 8431BEAUHF300
133
Figure 13-11. UHF1 (403-447 Mhz) Mainboard Bottom Side: PCB No. 8431BEAUHF300
134
Figure 13-12. UHF1 (403-447 Mhz) Sub Circuit Board Top View: PCB No. 8421BEACON100
135
Figure 13-13. UHF1 (403-447 Mhz) Sub Circuit Board Bottom View: PCB No. 8421BEACON100
136
Replacement Parts
147
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