Motion Control Engineering Nidec iControl Manuals

Manuals and User Guides for Motion Control Engineering Nidec iControl. We have 1 Motion Control Engineering Nidec iControl manual available for free PDF download: User Manual

Motion Control Engineering Nidec iControl User Manual (453 pages)

Brand: Motion Control Engineering | Category: Control Unit | Size: 9 MB

Icontrol for AC Elevators, Release

2
Section 1. Important Precautions and Useful Information

5
- Safety and Other Symbol Meanings
  
  5
  - Table of Contents
    6
- Safety Precautions
  
  16
- Icontrol Overview
  
  16
Section 1. Icontrol Overview

16
- General Description
  
  17
  - Component Assemblies
    17
    
    Group Dispatching
    18
- System Interconnect Diagrams
  
  19
- Installation Specifications
  
  22
Section 2. Construction Mode

24
- In this Section
  
  24
  - Before You Begin
    25
    
    Overview of Construction Mode
    25
- Machine Room Preparation
  
  26
  - Environmental Considerations
    26
  - Ethernet and Internet Considerations
    27
- Cabinet Installation
  
  28
- Grounding
  
  28
- Shorts to Ground
  
  29
- Main Line Power and Wiring the Controller
  
  30
  - Initial Controller Power up
    31
- AC Hoist Motor, Brake, and Velocity Encoder
  
  32
- Basic Safety String and Associated Wiring
  
  35
  - Cartop Safety Switches
    35
  - Hoistway Safety Switches
    35
  - Temporary CTS Relay Bypass
    36
  - Access Locks and Contacts
    36
  - Rope Gripper Wiring
    36
    
    Temporary Rope Gripper Bypass
    36
  - Temporary Cartop Inspection Wiring
    36
- Applying Power
  
  37
- Setting Initial Operating Parameters
  
  37
  - Connecting the Iview PC
    37
    
    Iview Help
    37
  - Verifying Initial Parameter Settings
    39
  - Learning the Safety Configuration
    42
  - AC Drive Parameters
    43
  - TORQMAX F5 Drive V3.XX Introduction
    43
    
    LCD Keypad
    43
    
    TORQMAX F5 V3.XX Menus and Navigation Overview
    44
    
    Diagnostic Screen
    45
    
    Languages
    45
    
    Parameter Adjustment
    45
    
    Programming Menu
    45
    
    TORQMAX F5 V3.XX Home Screen
    45
    
    Error Messages
    46
  - TORQMAX F5 Drive V3.XX Setup
    46
  - TORQMAX F5 Drive V3.XX Motor Auto-Tuning
    47
    
    AC Induction Motor
    47
    
    AC Permanent Magnet Motor (PM Motor)
    47
    
    The Drive Manual
    48
    
    Critical TORQMAX F5 Drive Parameters
    49
    
    Initial Drive Settings (TORQMAX F5)
    49
  - Magnetek AC Drive Introduction
    52
    
    Clear Fault
    52
    
    Digital Operator
    52
    
    Keypad Operation
    52
    
    Magnetek Drive Operation Overview
    53
    
    Initial Controller Settings, HPV 900 S2
    54
    
    Initial Controller Settings, Quattro PM
    54
    
    Initial Drive Settings, HPV 900 S2
    54
    
    Initial Drive Settings, Quattro PM
    56
- Drive Offsets Calibration
  
  57
  - Automated Drive Setup Procedure
    57
  - Manual Drive Setup Procedure
    58
- Auto Tuning and Encoder Alignment
  
  59
- Brake Calibration
  
  63
  - Rollback Compensation
    63
  - Calibration
    64
  - Verify Brake Picking
    66
- Running on Machine Room Inspection
  
  67
Section 3. Inspection Mode

76
- In this Section
  
  76
- Landing System
  
  77
  - Setting the Position Encoder Resolution Parameter
    77
  - Calibrating the Floor Offsets
    77
- Installing Ilink
  
  78
  - Installing the Ilink Enclosure
    78
- Installing the Hoistway Limit Switches
  
  79
- Installing the Load Weigher
  
  80
- Installing Brake Monitoring
  
  80
- Installing the Earthquake Sensor
  
  81
  - Temporary Bypass
    81
  - Earthquake Reset
    81
- Installing the Serial Hall Call System
  
  81
- Installing the Serial COP System
  
  81
- Position Indicators
  
  82
- Verifying Cartop Voltages
  
  82
- Verifying Door Operation
  
  83
- Verifying the Safety Configuration
  
  83
- Exit Construction Mode
  
  84
- Running on Machine Room Inspection
  
  84
  - Verifying Quadrature Pulse Sequence and Encoder Resolution
    85
    
    Position Encoder Resolution
    85
    
    Quadrature Pulse Sequence
    85
- Prepare for Final Adjustments
  
  86
  - Door Operator
    86
  - Counterweight Learn Procedure
    86
  - Counterweight Balancing
    87
  - Run Testing
    87
  - Empty Car Tests
    88
Section 4. Final Adjustment

90
- In this Section
  
  90
- Learning Floor Heights
  
  91
  - Floor Height Learn Procedure
    91
- Verifying One Floor Run Operation
  
  92
- Reaching Contract Speed
  
  95
  - Final Adjustment before Running at Contract Speed
    95
    
    Speed Pick Delay
    95
    
    Pattern Scaling
    96
- Learning Normal & Emergency Terminal Limit Switches
  
  97
  - Fine Tuning the TORQMAX F5 Drive
    99
    
    Car Does Not Reach High Speed
    99
    
    Up/Down High Speed Difference
    99
  - Fine Tuning the Magnetek Drive
    100
    
    Motor Flux Saturation Curve - Induction Motor Only
    100
    
    Motor No-Load Current - Induction Motor Only
    100
    
    Motor Rated RPM - Induction Motor Only
    100
    
    System Inertia (Magnetek HPV900 Series 2 or Quattro)
    100
- Shaping the Speed Profile
  
  101
  - Profile Parameters
    101
  - Profiles
    102
  - Setting Pattern Parameters
    103
- Controlling Initial Start of Car Motion
  
  105
  - Pre-Torque Adjustments
    105
    
    Load Weigher Sensor Adjustment
    105
    
    Pretorque Gain Adjustments
    106
  - Drive Control Adjustments
    107
  - Brake Parameter Adjustments
    108
  - Calibrating the Floor Offsets
    111
    
    Floor Offset Calibration Procedure
    111
- Adjusting Leveling and Final Stop
  
  114
  - Final Approach and Leveling
    114
  - Final Stop
    114
  - Releveling Operation
    117
  - Ride Quality
    118
- Load Weigher Adjustment for Dispatching
  
  119
- Load Weigher Configuration
  
  121
  - Load Weigher Selection and Threshold Settings
    121
  - Learning Load Values
    122
    
    Load Weigher Learn Procedure
    123
- Pre-Start Sequence
  
  124
  - Allow Machine to be Energized: after Doors Are Locked
    125
  - Allow Machine to be Energized
    126
    
    When Door Position Monitor Activated
    126
    
    Allow Machine to be Energized
    127
    
    While Doors Are Closing with Motor Only
    127
    
    Allow Machine to be Energized: While Doors Are Closing with Motor and Partially Picked Brake
    128
    
    Allow Machine to be Energized: While Doors Are Closing with Motor and Fully Picked Brake
    129
- Calibration and Verification of Safety Functions
  
  129
  - Tach Error Tripping Threshold Adjustment
    129
  - Verify Tach Error Does Not Trip on Emergency Stop
    130
- Safety Tests
  
  131
- Before Release to Passenger Operation
  
  145
Section 5. System Options

146
- About System Options
  
  146
- Icentral - Central Dispatcher
  
  147
  - Cabinet Installation
    147
  - Initial Power up and Bus Verification
    148
- Icontrol Ethernet Overview
  
  149
  - Setting Icentral PC LAN NIC (Iview) IP Address
    150
  - Setting Icentral PC System NIC IP Address
    153
  - Pinging
    156
  - Icue User Interface
    157
    
    Write Permission
    158
  - Icue Watchdog
    159
- Comm-Connect Cabinet - Local/Dispatcher
  
  160
- Serial Hall Call
  
  162
  - Hall Call Installation
    164
    
    Pulling Serial Bus Wiring
    164
    
    Setting Node Board Addresses
    165
  - Checking Serial to IP Connections
    167
  - Troubleshooting
    168
    
    SC-HCE Assemblies
    168
    
    Serial/Ethernet Translation
    168
  - Trouble Indications
    171
    
    Hall Call Driver
    176
- Flexible I/O
  
  178
  - SC-ION Boards
    179
    
    I/O Connections
    180
- Serial COP
  
  181
  - Serial COP Board Specifications
    183
  - Serial COP Installation
    183
- Load Weighers
  
  184
  - Weigher Calibration with Icontrol
    184
Section 6. Troubleshooting

186
- About Troubleshooting
  
  186
- Troubleshooting Tools
  
  187
- Safety String Bypass Jumper
  
  188
  - Message Tables
    189
- Icontrol Messages
  
  199
- Ibox Troubleshooting
  
  264
  - Ibox Boot-Up Sequence
    264
  - Updating Ibox Firmware
    265
  - Ibox Removal and Replacement
    265
    
    Ibox Configuration > Save
    265
    
    Ibox Removal
    265

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Motion Control Engineering Nidec iControl Manuals

Motion Control Engineering Nidec iControl User Manual (453 pages)

Table of Contents

Icontrol for AC Elevators, Release

Section 1. Important Precautions and Useful Information

Safety and Other Symbol Meanings

Safety Precautions

Icontrol Overview

Section 1. Icontrol Overview

General Description

System Interconnect Diagrams

Installation Specifications

Section 2. Construction Mode

In this Section

Machine Room Preparation

Cabinet Installation

Grounding

Shorts to Ground

Main Line Power and Wiring the Controller

AC Hoist Motor, Brake, and Velocity Encoder

Basic Safety String and Associated Wiring

Applying Power

Setting Initial Operating Parameters

Drive Offsets Calibration

Auto Tuning and Encoder Alignment

Brake Calibration

Running on Machine Room Inspection

Section 3. Inspection Mode

In this Section

Landing System

Installing Ilink

Installing the Hoistway Limit Switches

Installing the Load Weigher

Installing Brake Monitoring

Installing the Earthquake Sensor

Installing the Serial Hall Call System

Installing the Serial COP System

Position Indicators

Verifying Cartop Voltages

Verifying Door Operation

Verifying the Safety Configuration

Exit Construction Mode

Running on Machine Room Inspection

Prepare for Final Adjustments

Section 4. Final Adjustment

In this Section

Learning Floor Heights

Verifying One Floor Run Operation

Reaching Contract Speed

Learning Normal & Emergency Terminal Limit Switches

Shaping the Speed Profile

Controlling Initial Start of Car Motion

Adjusting Leveling and Final Stop

Load Weigher Adjustment for Dispatching

Load Weigher Configuration

Pre-Start Sequence

Calibration and Verification of Safety Functions

Safety Tests

Before Release to Passenger Operation

Section 5. System Options

About System Options

Icentral - Central Dispatcher

Icontrol Ethernet Overview

Comm-Connect Cabinet - Local/Dispatcher

Serial Hall Call

Flexible I/O

Serial COP

Load Weighers

Section 6. Troubleshooting

About Troubleshooting

Troubleshooting Tools

Safety String Bypass Jumper

Icontrol Messages

Ibox Troubleshooting

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Motion Control Engineering Categories