Morningstar SI-2500-48-230-50-HW Manuals

Manuals and User Guides for Morningstar SI-2500-48-230-50-HW. We have 1 Morningstar SI-2500-48-230-50-HW manual available for free PDF download: Installation And Operation Manual

Morningstar SI-2500-48-230-50-HW Installation And Operation Manual (78 pages)

SINE WAVE INVERTER

Brand: Morningstar | Category: Inverter | Size: 3 MB

Contact Information
2
Important Safety Instructions
3
General Safety Information
3
Battery Safety Information
5
Table of Contents
7
Introduction
11
Features
11
Figure 1: Suresine Inverters Series
11
Components of the 150 W & 300 W Models
12
Figure 2: Suresine Inverter Features (150 W & 300 W Models)
12
Components of the 700 W Models
13
Figure 3: Suresine Inverter Features (700 W Models)
13
Components of the 1,000 W to 2,500 W Models
14
Figure 4: Suresine Inverter Features (1,000 W to 2,500 W Models)
14
Dimensions of the 150 W & 300 W Models
15
Figure 5: Dimensions - 150 W to 300 W Models
15
Dimensions of the 700 W to 2,500 W Models
16
Figure 6: Dimensions - 700 W to 2,500 W Models
16
Installation
17
Required Tools
17
Additional Hardware Requirements
17
Mounting
18
Figure 7: Mounting Orientation
18
Figure 8: Mounting Holes
18
Safety Considerations for Mounting
19
Figure 9: Minimum Clearance and Ventilation Requirements
19
Mounting Procedure
20
Adjusting Settings
21
DIP Switch Location
21
Figure 10: DIP Switches
21
Figure 11: DIP Switch Confi Gurations
21
DIP Switch Confi Guration Options
22
Table 1: DIP Switch Confi Guration
22
Table 2: Low Voltage Disconnect Settings (DIP 4 & 5)
22
Pluggable Terminal Block Installation for Remote Switch or Communications Wiring
23
Figure 12: Pluggable Terminal Block (4-Pin and 8-Pin)
23
Figure 13: Terminal Block Installation
23
Remote Switch Installation (Optional)
24
Figure 14: Remote Switch Wiring for 150 W to 300 W Models
24
Figure 15: Remote Switch Wiring for 700 W to 2,500 W Models
24
Auxiliary Power (Optional)
25
Figure 16: Auxiliary Power Terminals on 700 W to 2,500 W Models
25
Inverter Wiring
26
Terminal Torque Requirements
26
Table 3: Terminal Torque Requirements
26
Over-Current Protection Requirements
27
Table 4: DC Battery Circuit Breaker/Fuse Size
27
DC and AC Conductor Sizing Requirements
28
Table 5: AC Circuit Breaker/Fuse Size
28
Table 6: Minimum Battery Cable Size - 75°C Rated Copper
29
Table 7: Minimum AC Output Wire Size - 75°C Rated Copper
29
Grounding and Bonding Requirements
30
Figure 17: Internal Grounded Neutral Vs. External Grounded Neutral (Internal Neutral Ground Bond Removed)
31
Figure 18: Neutral-Ground Jumper Wire
32
Figure 19: 150 to 300 W Internal Neutral-Ground Jumper
32
Grounding Connections
33
Figure 20: 700 to 2,500 W Internal Neutral-Ground Jumper
33
Chassis Ground
34
Table 8: Minimum Wire Sizes for Copper Ground Cable
34
DC Connections
35
DC Wiring Procedure
36
Figure 21: DC Connections on 150 W & 300 W Models with Negative Grounding
37
Figure 22: DC Connections on 150 W & 300 W Models with Positive Grounding
37
Figure 23: DC Connections on 700 W to 2,500 W Models with Negative Grounding
38
Figure 24: DC Connections on 700 W to 2,500 W Models with Positive Grounding
38
AC Connections
39
Figure 25: AC Connections on 150 W, 300 W, & 700 W Models (with Factory Wiring)
39
AC Wiring
40
AC Wiring Procedure
40
Figure 26: AC Wiring for 150 W or 300 W Models
41
Figure 27: AC Wiring for 700 W, 1,000 W, 1,250 W or 2,500 W Models
41
Check Wiring and Power up
42
Operation
42
LED Indications
42
Table 9: LED Indications
42
Ethernet Jack Leds
43
AC Output Mode Switch Operation
43
Figure 28: AC Output Mode Operation and Bluetooth Activation
43
Table 10: Ethernet Jack LED Indications
43
Protections
44
Low Voltage Disconnect (LVD)
44
High Voltage Disconnect (HVD)
44
High Temperature Disconnect (HTD)
44
Over Current and Short Circuit Protection (Critical Fault)
45
Reverse Polarity Protection
45
Communication Options
46
Figure 29: Communication Port Locations (150 W & 300 W Models)
46
Ethernet Security
47
Figure 30: Communication Port Locations (700 W to 2,500 W Models)
47
Bluetooth
48
To Connect the Suresine Using Bluetooth
48
Figure 31: Communication Using Bluetooth
48
Suresine Mobile Utility App
49
Figure 32: Suresine Utility Mobile App (Main Dashboard)
49
Ethernet (for Modbus TCP/IP™)
50
To Connect to a Local Area Network or to the Internet
51
Figure 33: Communication Using Ethernet
51
EIA-485 Device Communication
52
To Connect the Suresine Inverter to an EIA-485 Device
52
Figure 34: EIA-485/RS-232 Communications Adapter (RSC-1)
52
Figure 35: Connecting to an EIA-485 Device
52
Figure 36: Auxiliary Power Connections (700 W, 1,000 W, 1,250 W or 2,500 W Models ONLY)
53
USB Port
54
Figure 37: USB Port Locations
54
MS-CAN (Future Feature)
55
To Connect the Suresine to Another Morningstar Device
55
Figure 38: Communication Using MS-CAN
55
To Connect the Suresine to a Morningstar Network
56
Figure 39: Communication Using MS-CAN with Multiple Devices
56
Firmware Update Procedure
57
Inspection and Maintenance
57
General Care
57
Inspection Schedule
57
Two (2) Weeks after Installation
57
Three (3) Months after Installation
57
Figure 40: Suresine Mobile Utility App - Firmware Update Icon
57
Annual Inspection
58
Fuse Replacement
58
Figure 41: Replacing the Fuses
59
Speci Cations
60
Suresine Model Numbers
60
Figure 42: Suresine Product Key
60
Table 11: Suresine Model Numbers
60
Technical Specifi Cations
62
Table 12: Specifi Cations for the Suresine 150 and Suresine 300
62
Table 13: Specifi Cations for the Suresine 700 and Suresine 1000
63
Table 14: Specifi Cations for the Suresine 1250 and Suresine 2500
64
Table 15: Common Specifi Cations for All Models
65
Table 16: Low Voltage Disconnect Settings
65
Appendix A: DC Battery Wire Sizing
66
Table 17: Minimum Battery Wire Sizes - 75°C Rated Stranded Copper
66
Table 18: Minimum Battery Wire Sizes - 90°C Rated Stranded Copper
67
Table 19: Celsius-To-Fahrenheit Conversions
68
Appendix B: DC Voltage Drop Tables
69
Voltage Drop Chart for 75°C or 90ºC Stranded Copper Wire (Feet)
69
12 Volt System
69
Table 20: Maximum 1-Way Distance (Feet), 2% Voltage Drop Chart for 75°C or 90ºC
69
Stranded Copper Wire, 12-Volt System
69
Voltage Drop Chart for 75°C or 90ºC Stranded Copper Wire (Meters), 12 Volt System
70
Table 21: Maximum 1-Way Distance (Meters), 2% Voltage Drop Chart for 75°C or 90ºC
70
Stranded Copper Wire, 12-Volt System
70
Appendix C: Warranty
71
C.1 Claim Procedure
71
C.2 Warranty Exclusions and Limitations
71
Appendix D: Revision History
73

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Morningstar SI-2500-48-230-50-HW Installation And Operation Manual (78 pages)

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