mori seiki ZL-203 Manuals

Manuals and User Guides for mori seiki ZL-203. We have 1 mori seiki ZL-203 manual available for free PDF download: Operation Manual

mori seiki ZL-203 Operation Manual (561 pages)

Brand: mori seiki | Category: Lathe | Size: 8 MB

Table of Contents

51
Table of Contents

84
- Operation Panels
  
  89
- 1 Safety Precautions
  
  89
- 2 Interlock Functions that Ensure Safe Operation
  
  93
- 3 Manuals Supplied with the Machine
  
  95
- 4 Switches for Power Supply
  
  96
  - Arrangement of Power Supply Switches
    96
  - Functions of Power Supply Switches
    97
    
    Main Switch
    97
    
    Electrical Cabinet Door Interlock Key-Switch [CONTROL BOX DOOR INTERLOCK
    98
    
    Power Supply Lamp [POWER SUPPLY] (Option
    99
    
    NC Power ON/OFF Switches [ON/OFF]
    100
    
    2Nd O.T. Release Button [2Nd O.T. RELEASE
    101
    
    Emergency Stop Button [EMERGENCY STOP]
    101
    
    RS232C Interface Connector
    102
    
    VAC Service Outlet (Option
    102
    
    Memory Card Interface
    103
- 5 Operation Panel
  
  104
- 6 Nc Operation Panel
  
  161
  - Soft-Keys
    162
  - Page Selection Keys
    163
  - Cursor Control Keys
    164
  - Program Edit Keys
    164
  - Key Input Buffer Area
    165
  - Data Entry Key
    166
  - Input Key (INPUT
    166
  - Reset Key (RESET
    166
  - Shift Key (SHIFT
    167
  - Cancel Key (CAN
    167
  - Function Selection Keys
    168
- 7 Function Selection Keys and Display Screens
  
  169
  - Function Selection Key (POS
    171
    
    Actual Position (ABSOLUTE) Screen
    171
    
    Actual Position (INCREMENTAL) Screen
    171
    
    Actual Position (Total Position Data) Screen
    174
    
    Operating Monitor Screen
    175
  - Function Selection Key (PROG
    175
    
    Program Edit Screen
    178
    
    Program Directory Screen
    181
  - MDI Mode Operation Screen
    183
  - Presently Executed Program Screen
    183
  - Function Selection Key (OFFSET
    184
  - Tool Geometry Offset Data Setting Screen
    186
  - Tool Wear Offset Data Setting Screen
    187
  - Work Coordinates Data Setting Screen
    188
  - Setup (Tooling) (Conversational Programming) Screen
    189
  - Setup (Jaw Cutting) Screen
    190
  - Setup (Tool Change Position Setting) (Conversational Programming) Screen
    191
  - Function Selection Key (CAPS
    192
  - Function Selection Key (SYSTEM
    193
  - Input/Output Screen
    193
  - CAP Parameter Screen
    194
  - NC System Screens
    195
  - Function Selection Key (MESSAGE
    203
  - System Composition Screen
    203
  - NC Alarm Message Screen
    207
  - PLC Alarm Message Screen
    207
  - Alarm History Screen
    208
  - Function Selection Key (SETTING
    209
  - Periodical Maintenance Screen
    209
  - Operation Panel Screen
    214
  - PC Work Counter Screen (Option
    216
  - Rotary Tool Setting Screen (MC Type
    216
  - Tool Life Management Screen
    218
  - Load Monitor Screen
    220
  - Setting Screen
    221
  - Timer Screen
    222
  - Weekly Timer Screen (Option
    222
Table of Contents

226
- Manual Operation
  
  229
- 1 Safety Guidelines
  
  229
- 2 Turning on the Power
  
  232
  - Check Items before Turning on the Power
    232
  - Turning on the Power
    233
- 3 Emergency Stop
  
  236
  - Emergency Stop Button
    237
  - Reset Key
    239
  - Feed Hold Switch
    241
- 4 Turning off the Power
  
  242
- 5 Selecting Turret and Headstock
  
  244
- 6 Axis Movement Operation
  
  245
  - Zero Return Operation
    247
  - Rapid Traverse Operation
    249
  - Jog Feed Operation
    251
  - Handle Feed Operation
    253
  - Releasing the Soft-Overtravel Alarm
    255
  - Releasing the Hard-Overtravel Alarm
    257
- 7 Spindle Operation
  
  259
- 8 Indexing the Turret Head
  
  269
- 9 Turning on the Machine Light
  
  274
- 10 Coolant Supply
  
  275
- 11 Chip Conveyor
  
  276
- 12 Tailstock Operation (Tailstock Specification
  
  277
- 13 Moving the Tailstock Body
  
  285
- 14 Rotary Tools (MC Type
  
  304
  - Registering Rotary Tools
    305
  - Spindle Selection
    306
  - Starting and Stopping Rotary Tool Spindle
    308
  - Spindle Clamp/Unclamp Operation
    311
  - C-Axis Zero Return Operation
    313
  - C-Axis Rapid Traverse Operation
    314
  - C-Axis Jog Feed Operation
    316
  - C-Axis Handle Feed Operation
    317
  - C-Axis Zero Return Operation in MDI Mode
    319
  - C-Axis Positioning Operation in MDI Mode
    321
  - C-Axis Cutting Feed Operation
    322
- 15 Steady Rest Open/Close Operation (Steady Rest Specification
  
  324
- 16 Setting and Operation of Parts Catcher (S Type
  
  328
Table of Contents

338
- 1 Cautions on Chucking a Workpiece
  
  339
  - Chucking
    339
- 2 Adjusting the Pressure
  
  343
  - Adjusting the Chucking Pressure
    345
  - Adjusting the Tailstock Spindle Thrust
    346
- 3 Shaping Soft Jaws for Finishing
  
  347
  - Cautions on Shaping the Soft Jaws
    347
  - Chucking
    347
  - Chucking
    348
- 4 Automatic Soft-Jaw Shaping
  
  365
- 5 Chuck Jaw Stroke End Detection Function
  
  370
D : Program Editing

375
- 1 Foreground and Background
  
  376
  - D : Program Editing
    376
  - Foreground Editing
    376
  - Background Editing
    377
  - Symbols Used in Flowchart
    378
- 2 Storing a Program to Nc Memory
  
  379
- 3 Search Function
  
  381
  - Program Number Search
    382
  - Sequence Number Search
    383
  - Word Search
    385
  - Program Head Search
    387
  - Program Bottom Search
    388
- 4 Program Editing
  
  388
  - Command Change Example
    395
  - Command Insertion Example
    396
  - Deletion Examples
    398
    
    Deleting a Word
    398
    
    Deleting a Block
    399
  - Copying a Block of Commands
    401
  - Copying a Program
    403
  - Changing a Program Number (Renaming
    405
  - Deleting a Program
    407
  - Copy (Copy and Paste) and Move (Cut and Paste
    409
  - Replacing Words
    413
- 5 Inputting and Outputting Programs Using
  
  416
  - An External I/O Device
    416
  - Preparation
    416
  - Inputting/Outputting a Program
    417
    
    Program Input Operation Procedure
    418
    
    Program Output Operation Procedure
    421
Table of Contents

426
Table of Contents

483

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Lathe

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mori seiki ZL-203 Manuals

mori seiki ZL-203 Operation Manual (561 pages)

Table of Contents

Table of Contents

2 Door Interlock Function Controls and the Functions

3 Precautions on Using the Door Interlock Function

4 Using the Door Interlock Function

5 Door Lock and Unlock

Table of Contents

Operation Panels

1 Safety Precautions

2 Interlock Functions that Ensure Safe Operation

3 Manuals Supplied with the Machine

4 Switches for Power Supply

5 Operation Panel

6 Nc Operation Panel

7 Function Selection Keys and Display Screens

Table of Contents

Manual Operation

1 Safety Guidelines

2 Turning on the Power

3 Emergency Stop

4 Turning off the Power

5 Selecting Turret and Headstock

6 Axis Movement Operation

7 Spindle Operation

8 Indexing the Turret Head

9 Turning on the Machine Light

10 Coolant Supply

11 Chip Conveyor

12 Tailstock Operation (Tailstock Specification

13 Moving the Tailstock Body

14 Rotary Tools (MC Type

15 Steady Rest Open/Close Operation (Steady Rest Specification

16 Setting and Operation of Parts Catcher (S Type

Table of Contents

1 Cautions on Chucking a Workpiece

2 Adjusting the Pressure

3 Shaping Soft Jaws for Finishing

4 Automatic Soft-Jaw Shaping

5 Chuck Jaw Stroke End Detection Function

D : Program Editing

1 Foreground and Background

2 Storing a Program to Nc Memory

3 Search Function

4 Program Editing

5 Inputting and Outputting Programs Using

Table of Contents

1 Coordinate System

2 Check Items When Measuring and Inputting Tool Offset Values

3 Preparation for Setting the Coordinate System

4 Setting the Tool Coordinate System with Geometry Offset

5 Inputting the Cutting Allowance on the Workpiece End Face

6 Machining Different Workpieces Without Changing Tooling

7 Setting the Work Coordinate System Using G54 to G59

8 Setting the Coordinate System Using G50

9 Operation Procedure of Manual In-Machine Tool Presetter

Table of Contents

Preparation before Starting Mass Production

1 Conditions for Starting Automatic Operation

2 Check Items When Executing Dry Run, Test Cutting, Measurement, and Mass Production

3 Checks before Starting Mass Production

4 Program Check

5 Checking a Program Using Machine Lock Function

6 Checking a Program Without Chucking a Workpiece

7 Checking the Program with a Workpiece Clamped in the Chuck

8 To Finish a Workpiece Within the Specified Tolerance with the Tool Wear Offset Function (Test Cutting

9 Load Monitoring Function B

10 Setting the Inhibited Tool Entry Zone

11 Removing Chips Entangling Workpiece

12 Operation Procedure for Different Types of Machining

13 Synchronous Operation (S Type

14 Workpiece Pushing Detection (S Type

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