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MOOG ANIMATICS Combitronic DS2020 Drive Manuals
Manuals and User Guides for MOOG ANIMATICS Combitronic DS2020 Drive. We have
1
MOOG ANIMATICS Combitronic DS2020 Drive manual available for free PDF download: Installation And Start-Up Manual
MOOG ANIMATICS Combitronic DS2020 Installation And Start-Up Manual (166 pages)
Brand:
MOOG ANIMATICS
| Category:
Switch
| Size: 9 MB
Table of Contents
Copyright Notice
2
Table of Contents
3
List of Figures
9
About Moog
11
Document Version
11
Foreword
11
Revision Record
11
Reader Instructions
12
1 Introduction
14
Purpose
15
Related Documents
15
Package Contents
15
Required Qualifications of Personnel
16
Applicable Laws
16
Getting Started
17
2 Safety Information
18
Safety and Usage Guidelines
19
Qualified Personnel
19
Electrical Hazards
20
Voltage Arcs and High Voltage
20
General Hazards and Safeguards
21
Thermal Hazards
21
Mechanical Hazards
21
STO Safety Feature
22
Description
22
Directives on Safety
22
Safe Use of the DS2020 Combitronic System
23
Risk Assessment
23
Electrical Connections
23
Motor Selection
23
Power Supply
23
Prohibited Use
24
Risk Assessment
25
Installation Risk Assessment
25
General Machine/System Safeguards Information
26
Safeguards Related to SCRF
26
3 System Overview
28
Product Structure
29
Product Description
29
Figure 1: DS2020 Combitronic Front View
29
Figure 2: DS2020 Combitronic System Theory of Operation Flow Chart
30
Storage and Working Conditions
31
DS2020 Combitronic Standard Models
31
Model Codes
32
Figure 3: Example Drive Plate
32
Figure 4: Drive Model Codes
32
Connector Kits
33
Features and Component Details
34
Electrical Data
34
Mechanical Data
34
Figure 5: Drive Chassis Dimensions (L50 and L75)
35
Transducers
36
Figure 6: Drive Chassis Dimensions (L85)
36
Connectors
37
Figure 7: Drive Front Panel and Bottom Connectors
37
Connector Layout
38
Power Line Filters
46
Braking Resistor
46
Line Inductors
47
Motors
47
Selecting a Moog Motor
47
Selecting a Non-Moog Motor
47
Cables
48
4 Certifications
50
CE Certificate
51
Figure 8: CE Declaration of Conformity
52
Safe Torque off (STO)
53
Figure 9: CE "Safe Torque Off" Certificate of Conformity
54
Figure 10: EC-Type Examination Certificate
55
Certification Compliant System Installation Requirements
56
Environmental Ratings
56
Short Circuit Protection
57
Primary Circuit Overvoltage Protection
58
Dynamic Brake Unit Ratings
59
Electrical and Mechanical Installation
60
Tools and Equipment
62
Tools
62
Electronic Equipment
62
Mechanical Installation
62
Assembly of System Components
62
Drive Installation
62
Power Line Filter Installation
62
Braking Resistor Positioning
63
Figure 11: External Braking Resistor (with Brackets)
63
Electrical Installation and Thermal Rating
64
Safety and General Instructions
64
Electrical Installation
65
Figure 12: Structure of the Electrical Panel with the Components of a Servo System
65
Thermal Rating of the Electrical Panel
67
Drive Axis Power Dissipation
67
Figure 13: Connection Cables EMC Bracket
67
Thermal Dissipation of Accessories
68
Control Power Requirements
68
AC Mains Power/Ground Connection
69
Types of Earthing (Grounding) Systems
69
Protection Components
70
Ground Connection
71
Ground Stud
71
Figure 14: Location of the Ground Stud (M5)
71
Drive Wiring
72
DS2020 Combitronic/Motor System Diagram
73
Figure 15: Motor to DS2020 Combitronic System Diagram
73
Front Panel Connectors and Pin Descriptions
74
Figure 16: DS2020 Combitronic Pinouts for All Front Panel Connectors
74
Grounding
75
Power Cord Connection
75
Braking Resistor Connection
75
Figure 17: Connector X11 - [W1-V1-U1] Sizes L50 and L75
75
Figure 18: Connector X13 - [W1-V1-U1] Size L85
75
Figure 19: Connector X11 - [Rre - Rri - RR] Size L50 and L75
75
Control Power Connection
76
Motor Cable Connection Details
76
Figure 20: Connector X11 - [Rre-Rri-RR] Size L85
76
Figure 21: Connector X11 - [W2-V2-U2- ] Sizes L50 and L75
76
Figure 22: Connector X12- [W2-V2-U2- ] Size L85
76
Brake Cable Connection
77
Figure 23: Brake Activation Timing Diagram
78
I/O Signal Connection
79
STO Signals Connection
79
Figure 24: Detail of the Feedback Contact Circuit
80
Transducer Connection
81
Connecting the Smartmotor - X7, X8 Connectors
81
Connecting a PC to the System
82
6 Commissioning with SMI Software
83
Commissioning Overview
85
Safety
86
Activate Power
86
Installing the SMI Software
87
Installation Procedure
87
Figure 25: SMI Download Link
87
Installation Verification
90
Accessing the SMI Software Interface
90
Figure 26: Smartmotor Interface Shortcut
91
Figure 27: SMI Software Interface
91
Chart View
92
Detecting and Addressing the DS2020 Combitronic System
93
Understanding the Detection and Addressing Options
93
Using the Find Motors Button
94
Figure 28: Find Motors Detecting Smartmotors on the RS-232 Chain
95
Figure 29: Address the Motors Prompt
95
Figure 30: Motor View Information
96
Using the Detect Motors Feature
97
Using the Address Motors Feature
99
Setting the DS2020 Combitronic Drive/Motor Parameters
101
Configuring the DS2020 Combitronic System
101
Save to EEPROM
103
Selecting Predefined Motor Parameters
103
Setting Manual Motor Parameters
104
Setting the Feedback Parameters
106
Setting the Control Loop Filters
107
Cable Compensation Procedure
111
Auto-Phasing Procedure
112
Factory Reset
113
Fault Configuration
114
Understanding Fault Reactions
115
Setting Fault Reactions
115
Faults List
116
DS2020 Combitronic State Machine
117
STO Activation
119
Viewing the STO Status in SMI
119
Drive (Axis) Enable and Limit Switch Enable/Disable
120
Drive (Axis) Enable
120
Limit Switch Enable/Disable
120
Checking and Clearing the Status Bits
120
Polling the DS2020 Combitronic System
121
Clearing the Overtravel Limits and Fault Bits
124
Motion Checklist
125
Moving the DS2020 Combitronic System's Motor
125
Making the DS2020 Combitronic System's Motor Move
126
Checking the DS2020 Combitronic System's Motor Position
127
Viewing the DS2020 Combitronic System's Motor Position with a Report Command
128
Viewing the DS2020 Combitronic System's Motor Position with the Motor View Tool
128
Decommissioning Procedure
130
7 Shipment and Storage
131
Receiving and Checking the Shipment
131
Storage
131
Regenerating the Electrolytic Capacitors after Storage
131
8 Maintenance
132
Periodic Maintenance
132
What to Do if Repairs Are Required
133
Firmware Updates
133
9 Troubleshooting
134
Power Section Anomalies
135
Drive Alarms (Faults)
135
Alarms on the Power Section
136
Alarm for VBUS Voltage out of Tolerance
136
Drive or Motor Overtemperature
137
Removal of STO Signal
137
Errors on Memory Devices
137
Data Corrupted Fault
137
Brake Feedback Fault
138
Errors on Feedback Devices
138
Synchronization , Interrupt Time and Task Time Error
139
Alarms Related to the Control Loops
139
CAN Bus Alarms
139
Alarm Display
139
Faults During the GUI - Drive Connection
143
10 Safe Torque off Safety Function
145
Application
146
Installation Risk Assessment
146
Safe Torque off Function
146
Characteristic Values According to UNI en ISO 13849-1
147
Characteristic Values According to CEI en 62061
148
Safety Requirements
148
Full Stop
148
Safe Torque off Circuit
150
Safe Torque off Connections
151
Connector
151
Electrical Input/Output Specifications
152
Example Application
153
Description
153
Example Requirements
154
Safe Torque off Installation and Maintenance Procedure
155
Assembly and Serial Tests
156
Identification of the STO Function on the Drive Plate
156
11 System Disposition
157
What to Do if Repairs Are Required
157
12 Ordering Code
157
DS2020 Combitronic Ordering Code
157
Moog Motor Ordering Code
157
Smartmotor Ordering Code
157
13 Appendix
158
Example I/O Connections on X5
159
Example RS-485 Driver on X4
160
Glossary
161
Metric/Awg Conversion Table
164
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