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Mold-Masters Dura PLUS Manuals
Manuals and User Guides for Mold-Masters Dura PLUS. We have
1
Mold-Masters Dura PLUS manual available for free PDF download: User Manual
Mold-Masters Dura PLUS User Manual (149 pages)
Brand:
Mold-Masters
| Category:
Industrial Equipment
| Size: 11 MB
Table of Contents
Table of Contents
3
Section 1 - Introduction
7
Intended Use
7
Documentation
7
Release Details
7
Warranty
7
Returned Goods Policy
8
Movement or Resale of Mold-Masters Products or Systems
8
Copyright
8
Units of Measure and Conversion Factors
9
Section 2 - Global Support
10
Corporate Offices
10
International Representatives
11
Section 3 - Safety
12
Safety Hazards
13
Operational Hazards
16
General Safety Symbols
18
Wiring Check
19
Lockout Safety
20
Electrical Lockout
21
Energy Forms and Lockout Guidelines
22
Disposal
23
Dura Plus Safety Hazards
24
Section 4 - Preparation
27
Tools Required
27
Screw Lengths
28
Unpacking
28
Cleaning
29
Section 5 - Assembly
30
Typical Dura Plus System
30
Pre-Assembly Checks of Gate Seals and Nozzle
31
Assembly of Gate Seals to Nozzle
32
Thermocouple Installation for 01 Nozzle
33
Nozzle Flange Assembly
35
Sub-Manifold Assembly for Drop-In System
38
Install Valve Disk (Valve Disk Design)
38
Pneumatic System Installation
41
Hydraulic System Installation
44
Actuator Assembly
49
Install Pneumatic Actuator Assembly
49
Install Hydraulic Actuator Assembly
53
Install Sub-Manifold Heater Plates (Option)
59
Install Bridge Heater Plates (Optional)
59
Install Heater Plate Thermocouple
59
Install Heater Plates
60
Tubular Heater Installation and Replacement for Bridge
61
Storage
61
Remove a Heater Element
62
Install a New Heater Element
62
Bridge Assembly
65
Installation of Inlet Components
65
Heated Back Plate Installation
65
Inlet Extension with Heater Sleeves
66
Wiring Channel
70
Sub-Manifold Wiring
72
Power Wiring
72
Thermocouple Wiring
73
Prepare to Wire the Bridge
73
Wiring Channel Installation
74
Electrical Box
76
Solenoid Valve Wiring
76
Section 6 - Sevg Plus Actuator
77
Introduction
77
Sevg Plus Actuator Models
77
Sevg Plus Actuator in Dura Plus Systems
77
Sevg Plus Model Options
78
SE40-20 Actuator - Non Cooled
78
SE40-20C Actuator - Cooled
79
SE20-15 Model - Non Cooled
80
Plate Mounted Systems
81
SE40-20 / SE40-20C Models
81
SE20-15 Model
81
Assembly and Installation
82
Attach the Water Lines (Cooled Models Only)
83
Assemble and Install the Valve Pin Holder
84
Install the Motor and Valve Pin Assembly
84
Disassembly
87
SE40-20 and SE40-20C Models
87
SE20-15 Model
88
Manifold Mounted Systems
89
SE40-20 Model
89
SE40-20C Model
90
Sevg Plus in Manifold Mounted Systems
91
Assembly and Installation
92
Assemble and Install the Valve Pin Holder
93
Install the Motor and Valve Pin Assembly
94
Attach the Water Lines (Cooled Models Only)
95
Install Cables
96
Disassembly
97
Section 7 - Accu-Line
99
Accu-Line™ with Valve Insert - Assembly
100
Section 8 - Electrical Testing
117
Safety
117
Electrical Wiring Check
117
Ground Shorts Test
118
Thermocouple Continuity Test
118
Pinch Point Test
119
Heater Continuity
119
Thermocouple Wiring Guidelines
119
Heating Test with a Temperature Controller
120
Retesting
120
Section 9 - System Installation
121
Prior to Assembly
121
System Installation
121
Water Cooling Nozzle Jacket Assembly
121
Install Sub-Manifold Assembly
122
Install Manifold Locator and Anti-Rotation Dowel
123
Install Bridge Assembly
123
Final Installation Steps
124
Section 10 - System Startup and Shutdown
125
Pre-Startup
125
Startup
126
Standard Hot Runner Systems
126
Stack Mold Systems
127
Shutdown
127
Standard Hot Runner Systems
127
Stack Mold System
128
Section 11 - Maintenance Procedures
129
Repair Kits and Crimping Tools
129
Terminal End Removal
130
Terminal Assembly
131
Heater Plate Power Lead Replacement
134
Removal
134
Installation
134
Gate Seal Maintenance
135
Multi-Cavity Systems
135
Gate Seal Removal
136
Gate Seal Replacement
137
Checking Nozzle Tip Height
139
Nozzle Thermocouple Removal
140
Torque Settings
140
Gate Seal Torque Settings
140
System and Plate Screw Torques
141
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