User Manuals: Mitsubishi 4G3 series Combustion Engine

Manuals and User Guides for Mitsubishi 4G3 series Combustion Engine. We have 2 Mitsubishi 4G3 series Combustion Engine manuals available for free PDF download: Service Manual, Workshop Manual

Mitsubishi 4G3 series Service Manual

Mitsubishi 4G3 series Service Manual (522 pages)

1992-1993

Brand: Mitsubishi | Category: Engine | Size: 18 MB

Table of Contents

Introduction

3
- Table of Contents
  3
- Engine Model Table
  
  6
- Special Tool Note
  
  7
- Torque References
  
  7
Table of Contents

9
- Crankshaft, Flywheel and Drive Plate
  19
- Cylinder Head and Valves
  19
  - Generator and Ignition System
    22
- Water Pump
  27
  - Fuel and Emission Parts
    30
  - Rocker Arms and Camshaft
    38
- Front Case and Oil Pump
  47
Engine

63
- General Information
  64
- General Specifications
  67
- Timing Belt
  72
- Torque Specifications
  72
  - Bracket
    73
  - Generator and Ignition System
    78
  - Exhaust Manifold and Water Pump
    94
  - Intake Manifold
    125
  - Sealant
    125
  - Service Specifications
    125
  - Special Tools
    125
  - Throttle Body
    125
    
    Removal and Installation
    160
    
    Fuel and Emission Control Parts
    170
Engine 4G93

233
- Exhaust Manifold
  260
- Front Case and Oil Pump
  268
  - Contents Intake Manifold
    285
- General Information
  288
- General Specifications
  296
- Piston and Connecting Rod
  306
- Sealant
  307
- Timing Belt
  333
  - Inspection Piston/Pin/Ring
    511

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Mitsubishi 4G3 series Workshop Manual

Mitsubishi 4G3 series Workshop Manual (74 pages)

Engine

Brand: Mitsubishi | Category: Engine | Size: 1 MB

Table of Contents

Contents
1
Engine General Information
2
Engine Sectional View
2
Specifications
8
General Specifications
8
Service Specifications
9
Torque Specifications
13
Sealant
14
Special Tools
16
Drive Belt and Timing Belt
20
Service Points of Removal
22
Removal of Timing Belt
22
Removal of Oil Pump Sprocket
22
Removal of Crankshaft Sprocket
22
Removal of Timing Belt "B"
23
Removal of Crankshaft Sprocket "B"
23
Timing Belt
23
Service Points of Installation
24
Installation of Spacer
24
Installing of Timing Belt "B"
24
Installation of Flange
25
Installation of Oil Pump Sprocket
25
Installation of Tensioner
25
Installation of Timing Belt
26
Adjustment of Drive Belt Tension
28
Adjuster Type
28
Brace Bolt Type
28
Intake Manifold
30
Front Wheel Drive Vehicles
30
Exhaust Manifold and Water Pump
34
Installation of Water Pipe/O-Ring
35
Rocker Arms and Camshaft
36
Rocker Arm
41
Installation of Rocker Shafts
41
Installation of Wave Washer
41
Cylinder Head and Valves
42
Precaution for Removed Parts
43
Removal of Cylinder Head Bolt
43
Removal of Valve Stem Seal
43
Cylinder Head
43
Valve
44
Valve Spring
44
Valve Guide
45
Valve Seat
45
Valve Seat Reconditioning Procedure
45
Valve Seat Replacement Procedure
45
Valve Guide Replacement
46
Installation of Valve Stem Seal
47
Installation of Valve Spring
47
Installation of Cylinder Head Bolt
47
Identification of Cylinder Head Gasket
47
Front Case, Oil Pump and Oil Pan
50
Engine with Silent Shafts
50
Engine Without Silent Shafts
51
Removal of Oil Pan
52
Removal of Flange Bolt
52
Removal of Front Case
52
Removal of Silent Shaft Front Bearing
52
Silent Shaft
53
Oil Pump
53
Involute Gear Type
53
Oil Level Sensor
54
Installation of Silent Shaft Rear Bearing
55
Installation of Silent Shaft Front Bearing
55
Installation of Front Case
56
Installation of Oil Pump Driven Gear
56
Installation of Flange Bolt
56
Installation of Oil Pump Cover Gasket
56
Installation of Oil Pump Rotor Assembly
57
Installation of Oil Pump Oil Seal
57
Installation of Oil Pan
58
Application of Sealant to Oil Pressure Switch
58
Piston and Connecting Rod
60
Removal of Connecting Rod Cap
61
Removal of Piston Pin
61
Piston
61
Piston Pin
61
Piston Ring
62
Connecting Rod Bearing
62
Installation of Piston Pin
63
Installation of Oil Ring
64
Installation of Piston Ring
64
Installation of Piston and Connecting Rod Assembly
64
Installation of Connecting Rod Cap
65
Crankshaft, Flywheel and Drive Plate
66
Crankshaft Inspection
67
Crankshaft Oil Clearance
67
Plastic Gauge Method
67
Crankshaft Rear Oil Seal
68
Ring Gear
68
Flywheel
68
Drive Plate
68
Installation of Crankshaft Bearing
69
Installation of Bearing Cap
69
Cylinder Block
70
Engines for Rear Wheel Drive Vehicles
70
Cylinder Block Inspection
71
Boring Cylinder
71
Piston Size Identification
71

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