User Manuals: Mitek Auto 10 Platen Press

Manuals and User Guides for Mitek Auto 10 Platen Press. We have 1 Mitek Auto 10 Platen Press manual available for free PDF download: Equipment Manual

Mitek Auto 10 Equipment Manual (205 pages)

Platen Press

Brand: Mitek | Category: Power Tool | Size: 14 MB

Legal Notice
3
Table of Contents
4
Contents
5
Notice of Change
9
Safety (English)
10
Safety Indicators: Signal Words
10
General Equipment Safety Rules
11
Lockout/Tagout
14
Lockout/Tagout Guidelines
14
Electrical Lockout/Tagout Procedures
15
Hydraulic System Lockout/Tagout Procedure
18
Pneumatic System Lockout/Tagout Procedure
18
Troubleshooting with an Energized Machine
18
Know the Restricted Zone
19
Restricted Zone
19
Marking the Restricted Zone
20
Safety Tests
21
Testing/Adjusting the Scanner
21
Testing the Dashboard E-Stop Button
22
Testing the Head E-Stop Button
23
Inspection
24
Testing the Control Power Key Switch
24
Testing the Stopping Distance
25
Safety Symbol Definitions
26
Declaration of Safety Conformity
34
Introduction Chapter
35
Introduction to the Manual
35
Purpose and Scope of this Equipment Manual
35
Navigation
36
The Drawing Set
36
Additional Resources
37
Contacting Us
37
Supplemental Documentation
37
Web Site
37
Description of the Equipment
38
General Information Chapter
38
Introduction to the Equipment
38
Operating and Safety Note Highlights
38
Purpose of the Equipment
38
Getting the most from Your Machine
39
Component Overview
40
J-Slot Vs. T-Slot
40
Main Components and Optional Equipment
40
General Specifications
41
Technical Specifications
41
Environmental, Transportation, and Handling Specs
42
Truss Terminology
43
During Installation
45
Mitek Responsibilities
45
Prior to Installation
45
Prior to Installation Chapter
45
Customer Responsibilities
46
Space Requirements
47
Location Requirements
49
Electrical Requirements
50
Hydraulic System Requirements
51
Pneumatic System Requirements (for Optional Floor Jigging)
52
Shipping Information
52
Customer-Supplied Parts
53
Checking for Damage
54
Delivery
54
Local Codes and Regulations
54
Training Provided
54
Unloading
55
Responsibilities During Installation
58
General Installation Requirements
59
Installation Procedure
60
Installing the Table and Preparing for the Head
60
Installing the Gantry Head
62
Anchoring to the Floor
65
Pneumatic System
65
Installing Tape Purchased from Mitek
66
Marking Area on Your Own
66
Marking Restricted Zone
66
Preparing for Startup
68
Filling the Reservoir with Hydraulic Fluid
69
Preparing the Hydraulic System
69
Priming the Pump
69
Checking Motor Rotation
70
Safety Tests
70
Before You Begin
71
Safety Operating Notes
71
Stopping and Moving the Machine in an Emergency
73
Manually Moving the Press Head or Platen
75
Controlled Stop Procedure
77
How Stopping Works
77
Starting the Machine
77
Operator Control Interface and Dashboard
78
Building a Roof Truss
81
Setting up a Roof Truss on a T-Slot Table Top
81
Setting up a Roof Truss on a J-Slot Table Top
82
Pressing a Roof Truss
83
Building Floor Trusses
86
Recommended Method of Building a Floor Truss
86
Setting up a Typical Floor Truss
87
Pressing a Floor Truss
91
Inspecting the Finished Trusses
94
Restart Procedure
95
Introduction to Maintaining Your Equipment
96
Before Operating this Equipment
97
Performing Maintenance Safely
97
Important Safety Information
98
Lockout/Tagout
98
Making Adjustments and Replacing Parts
100
Conducting Safety Tests
101
Wearing Personal Protective Equipment
101
Overview Graphics
102
Hydraulic Fluid Maintenance
103
Hydraulic Fluid Specifications and Information
103
Hydraulic Fluid Inspection
104
Filling the Hydraulic Fluid Level
105
Reading the Oil Filter Bypass Gauge
107
Replacing the Hydraulic Fluid Filter Element
108
Replacing the Hydraulic Fluid
109
Hydraulic System Maintenance & Repair
112
Overview of Hydraulic Manifold and Valves
112
Understanding the Table Valves
114
Adjusting the Pressure Setting
115
Replacing a Hydraulic Valve
117
Replacing Hydraulic Hoses
119
Priming the Pump
122
Hydraulic Cylinder Replacement & Repair
123
Removing the Hydraulic Pressing Cylinder and Rod Eye
123
Removing the Cylinder Rod Eye from the Cylinder
126
Disassembling the Pressing Linkage
127
Mechanical Inspection
131
Adjusting the Platen Height (up Limit Switch)
132
Track and Wipers
134
Inspecting Drive and Idle Wheels
135
Wheels & Rollers
135
Replacing a Drive or Idle Wheel
137
Leveling the Drive and Idle Wheels
141
Adjusting Guide Wheels for Gantry Head Tracking
144
Cleaning
146
Daily Cleaning Procedure
146
Jigging
146
Periodic Cleaning Procedure
147
Lubrication
148
Lubricate Daily
151
Lubricate Weekly
154
Lubricating Drive and Idle Wheel Bearings
155
Lubricating Table Guide Roller Bearings
157
Solutions for Inadequate Stopping Distance
159
Replacing a Drive Motor
160
Maintaining Electrical & Safety Assemblies
162
Maintaining the Scanner
162
Replacing Horn and Beacon
163
Maintaining Electrical Track Components
165
Electrical Inspection
168
Electrical System Components
168
Motor Overload Settings
169
Replacing the Control Power on Light
170
Overview
171
Pneumatic System
171
Regulator
172
Troubleshooting Unusual Noises
174
Electrical Troubleshooting Safety Tips
175
General Troubleshooting Safety Tips
175
Safety Notes for Troubleshooting
175
Troubleshooting
175
Getting Started with Troubleshooting
177
The First Steps
177
Tools Needed
177
Symptoms and Solutions
179
Description of the 4 Lights (Led's) on the ESM
185
For Machines Manufactured Prior to 2012
185
General Description of ESM Safety Circuit
185
LED Light Status
186
ESM Troubleshooting Procedure
187
Finding the Part Number
189
Navigating the Parts List Appendix
189
Ordering the Parts with Your Part Number
189
Parts List
189
Safety Notes for Replacing Parts
190
Documentation, Operation, and Safety Parts
191
Electrical Parts
191
Mechanical, Hydraulic, and Pneumatic Parts
191
Part Numbers
191
Navigating the Maintenance Checklists
192
Safety Notes for Maintenance Checklists
193
Daily Checklist
194
Weekly Checklist
195
Monthly Checklist
196
Annual Checklist
197
Drawing Set
198
Document Evaluation
199
Glossary
202

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User Manuals: Mitek Auto 10 Platen Press

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