Minolta AD-16/SB-1/JS-203 Manuals

Manuals and User Guides for Minolta AD-16/SB-1/JS-203. We have 1 Minolta AD-16/SB-1/JS-203 manual available for free PDF download: Service Manual

Minolta AD-16/SB-1/JS-203 Service Manual (280 pages)

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Brand: Minolta | Category: Printer Accessories | Size: 7 MB

Index (Option)
2
Safety Precautions for Inspection and Service
3
Used Batteries Precautions
7
Other Precautions
8
Precautions for Service
8
Table of Contents
13
General
15
Specifications
16
Table of Allowed Combination of Sizes in Mixed Original Detection Mode
17
Revolving Parts Layout Drawing
19
Electric Parts Layout Drawing
20
Test Modes
21
Test Mode Operations
22
Entering the Tech. Rep. Mode
22
ADF Modes
22
Paper Passage
23
Initialize Backup Data
24
Dis/Reassembly, Adjustment
25
Maintenance Schedule
26
Disassembly and Cleaning
27
Removal of the Outer Cover
27
Removal of the Control Board
28
Removal of the Document Size Volume
29
Removal of the Pickup Roller/Take-Up Roller
31
Removal of the Separator Roll
32
Cleaning of the Roll
33
Cleaning of the Roller
34
Removal of the Scanning Guide
35
Cleaning of the Sensor Section
35
2-10.Removal of Complete Stamp Unit 2
36
2-11.Replacement of Replace Stamp 2
36
Adjustment
37
Leading Edge Tilt Adjustment
37
Adjustment of the Scanning Zoom Ratio in the Main and Sub-Scanning Directions
39
Adjustment of the Scanning Start Position in the Main and Sub-Scanning Directions
41
Sensor Auto Adjust
43
Document Size Detection Adjustment
44
Miscellaneous
46
Firmware Upgrade
46
Troubleshooting
47
Introduction
48
Electrical Components Check Procedure
48
Sensor
48
Switch
49
Solenoid
49
Clutch
49
Motor
50
I/O Check
51
I/O Check List
52
Misfeed Detection/Troubleshooting Procedures
53
Initial Checks
53
Misfeed-Detecting Sensor Layout
53
Misfeed Detected
54
Misfeed Detection Timing/Troubleshooting Procedures
55
Paper Take-Up Misfeed
55
Wiring Diagram
55
Transport Section Misfeed
56
Turnover Unit Misfeed
57
Paper Exit Section Misfeed
58
Malfunctions
59
Warning Detection Timing and Troubleshooting Procedure
59
C0044: EDH Cooling Fan Failure
59
Incorrect Closure Detection
60
Time Chart
61
Single-Sided Document Mode (A4Y; 2-Sheet Feeding
61
Double-Sided Document Mode (A4Y; 2-Sheet Feeding
62
Fax (Fine) Mode (A4Y; 2-Sheet Feeding
64
Immediate Fax Transmission Mode (A4Y; 2-Sheet Feeding
65
General
68
Specifications
69
Revolving Parts Layout Drawing
69
Electric Parts Layout Drawing
70
Dis/Reassembly, Adjustment
71
Maintenance Schedule
72
Disassembly and Cleaning
73
Removal of the Outer Cover
73
Removal of the Pickup Roller/Take-Up Roller/Separator Roll Assy
74
Cleaning of the Pickup Roller/Paper Take-Up Roller/Separator Roll
76
Cleaning of the Vertical Transport Roller
77
Adjustment
78
Registration CD
78
Registration FD
81
Troubleshooting
83
Introduction
84
Electrical Components Check Procedure
84
Sensor
84
Switch
85
Solenoid
85
Clutch
86
Motor
86
I/O Check
88
I/O Check List
89
Misfeed Detection/Troubleshooting Procedures
90
Initial Checks
90
Misfeed-Detecting Sensor Layout
91
Misfeed Detected
92
Misfeed Detection Timing/Troubleshooting Procedures
93
Paper Take-Up Misfeed
93
Wiring Diagram
93
Malfunction Detection/Troubleshooting Procedure
95
Malfunction Detection
95
C0900: 3Rd Drawer Lift-Up Motor Failure
96
C0950: 4Th Drawer Lift-Up Motor Failure
96
General
99
Specifications
100
Revolving Parts Layout Drawing
103
Electric Parts Layout Drawing
104
Dis/Reassembly, Adjustment
106
Maintenance Schedule
107
Disassembly/Cleaning
108
Removal of the Outer Cover
108
Cleaning of the Duplex Unit Transport Roller/Roll 1 and 2
109
Cleaning of the Duplex Unit Transport Roller/Roll 3
109
Cleaning of the Duplex Unit Ventilation Section
110
Cleaning of the Switch Back Unit Transport Roller/Roll
110
Adjustment
111
Registration (CD
111
Troubleshooting
113
Introduction
114
Electrical Components Check Procedure
114
Sensor
114
Switch
115
Solenoid
115
Clutch
115
Motor
116
I/O Check
117
I/O Check List
118
Misfeed Detection/Troubleshooting Procedures
119
Initial Checks
119
Misfeed-Detecting Sensor Layout
120
Misfeed Detected
120
Misfeed Detection Timing/Troubleshooting Procedures
121
Duplex Unit Take-Up Section
121
Wiring Diagram
121
Turnover Unit/Duplex Unit Transport Section Misfeed
122
Paper Exit Section Misfeed
123
General
126
Specifications
127
Revolving Parts Layout Drawing
127
Electric Parts Layout Drawing
128
Dis/Reassembly, Adjustment
129
Maintenance Schedule
130
Disassembly and Cleaning
131
Removal of the Outer Cover
131
Removal of the Drawer
132
Removal of the Wire
132
Removal of the Pickup Roller/Take-Up Roller/Separator Roll Assy
135
Cleaning of the Pickup Roller/Paper Take-Up Roller/Separator Roll
138
Cleaning of the Vertical Transport Roller
138
Adjustment
139
Registration CD
139
Registration FD
142
Shifter Movement Timing Belt Adjustment
144
Troubleshooting
145
Introduction
146
Electrical Components Check Procedure
146
Sensor
146
Switch
147
Solenoid
147
Clutch
148
Motor
148
I/O Check
150
I/O Check List
151
Misfeed Detection/Troubleshooting Procedures
152
Initial Checks
152
Misfeed-Detecting Sensor Layout
153
Misfeed Detected
154
Misfeed Detection Timing/Troubleshooting Procedures
155
LCC Paper Take-Up Misfeed
155
Malfunction Detection/Troubleshooting Procedure
156
Malfunction Detection
156
Malfunction Detection Timing and Troubleshooting Procedure
158
C0B56: LCC Elevator Motor Failure
158
C0991: LCC Lift Failure
159
C0996: LCC Lock Release Failure
160
C0997: LCC Shift Gate Operation Failure
161
C0998: LCC Shift Failure
162
C0998: LCC Shift Motor Failure
163
C099D: LCC Communication Failure
163
General
167
Specifications
168
Revolving Parts Layout Drawing
172
Electric Parts Layout Drawing
173
Test Modes
175
Test Mode Operations
176
Entering the Tech. Rep. Mode
176
Entering Function Mode
176
Function Modes
177
Staple Unit CD Movement Mode
178
Aligning Movement Mode
178
Elevator Tray Ascent Operation Mode
178
Elevator Tray Descent Operation Mode
178
Punch Unit Movement Mode
179
Exit Open/Close Mode
179
Transport Drive Mode
179
Shutter Drive Mode
179
Storage Paddle Operation Mode
179
(10) Exit Paddle Movement Mode
179
Dis/Reassembly, Adjustment
180
Maintenance Schedule
181
Disassembly and Cleaning
182
Identification of Fuses
182
Removal of the Outer Cover
183
Removal of the Sorted Copy Tray
184
Removal of the Horizontal Transport Unit
185
Removal of the Stapler Unit
185
Removal of the Storage Paddle Drive Clutch
186
Removal of the Exit Paddle Drive Clutch
187
Removal of the Punch Unit
189
Cleaning of the Roller and Roll
190
Adjustment
192
Staple Position Adjustment
192
Adjustment of the Installation Position of the Shutter Drive Gear
193
Punch Hole Deviance Adjustment
193
Punch Hold Position Adjustment
194
Punch Loop Length Adjustment
195
Firmware Upgrade (Printer/Finisher
196
Composition of the Service Jigs
196
Service Jigs Setup
197
Firmware Upgrade Procedure
199
Firmware Upgrade Troubleshooting
202
Connect Error
202
Write Error
204
Check Sum Error
205
Troubleshooting
206
Introduction
207
Electrical Components Check Procedure
207
Sensor
207
Switch
208
Solenoid
208
Clutch
209
Motor
209
I/O Check
211
I/O Check List
212
Misfeed Detection/Troubleshooting Procedures
213
Initial Checks
213
Misfeed-Detecting Sensor Layout
213
Misfeed Detected
214
Misfeed Detection Timing/Troubleshooting Procedures
215
Transport Section Misfeed
215
Wiring Diagram
215
Finisher Staple Misfeed
216
Finisher Punch Misfeed
216
Finisher Bundle Exit Misfeed
217
Malfunction Detection/Troubleshooting Procedure
218
Malfunction Detection
218
Malfunction Detection Timing and Troubleshooting Procedure
220
C0BA0: Elevator Motor Ascent/Descent Drive Failure
220
C0B30: Aligning Plate 1 Drive Failure
221
C0B32: Aligning Plate 2 Drive Failure
221
C0B50: Staple Drive Failure
222
C0B20: Staple Drive Failure
223
C0B47: Paper Holding Drive Failure
224
C0B48: Exit Roller Pressure/Retraction Failure
225
C0B4B: Shutter Drive Failure
226
C0B73: Punch Cam Motor Unit Failure
227
Time Chart
228
Non-Sort Mode (A4Y, Feeding out 1 Sheet
228
Sort Mode (1 Staple, 2 Holes, A4Y, 2 Document Pages, Feeding out 2 Sets
229
General
232
Specifications
233
Revolving Parts Layout Drawing
233
Electric Parts Layout Drawing
234
Test Modes
235
Test Mode Operations
236
Entering the Tech. Rep. Mode
236
Entering Function Mode
236
Function Modes
237
Mailbin Solenoid Drive Mode
237
Dis/Reassembly, Adjustment
238
Maintenance Schedule
239
Disassembly and Cleaning
240
Removal of the Outer Cover
240
Cleaning of the Roller and Roll
240
Troubleshooting
241
Introduction
242
Electrical Components Check Procedure
242
Sensor
242
Switch
243
Solenoid
243
Clutch
243
Motor
244
I/O Check
245
I/O Check List
246
Misfeed Detection/Troubleshooting Procedures
247
Initial Checks
247
Misfeed-Detecting Sensor Layout
247
Misfeed Detected
248
Misfeed Detection Timing/Troubleshooting Procedures
249
Transport Section Misfeed
249
Wiring Diagram
249
General
252
Specifications
253
Revolving Parts Layout Drawing
253
Electric Parts Layout Drawing
254
Dis/Reassembly, Adjustment
255
Maintenance Schedule
256
Disassembly and Cleaning
257
Removal of the Outer Cover
257
Removal of the Pickup Roller/Take-Up Roller/Separator Roll Assy
258
Cleaning of the Pickup Roller/Paper Take-Up Roller/Separator Roll
260
Cleaning of the Vertical Transport Roller
261
Adjustment
262
Registration CD
262
Registration FD
265
Troubleshooting
267
Introduction
268
Electrical Components Check Procedure
268
Sensor
268
Switch
269
Solenoid
269
Clutch
270
Motor
270
I/O Check
272
I/O Check List
273
Misfeed Detection/Troubleshooting Procedures
274
Initial Checks
274
Misfeed-Detecting Sensor Layout
275
Misfeed Detected
276
Misfeed Detection Timing/Troubleshooting Procedures
277
Paper Take-Up Misfeed
277
Wiring Diagram
277
Malfunction Detection/Troubleshooting Procedure
278
Malfunction Detection
278
C0900: 3Rd Drawer Lift-Up Motor Failure
279

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Minolta AD-16/SB-1/JS-203 Service Manual (280 pages)

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