Miller Nitro 7420 Manuals

Manuals and User Guides for Miller Nitro 7420. We have 1 Miller Nitro 7420 manual available for free PDF download: Original Instructions Manual

Miller Nitro 7420 Original Instructions Manual (392 pages)

Brand: Miller | Category: Paint Sprayer | Size: 49 MB

Table of Contents
2
General Information
9
Your Sprayer
9
Note to the Owner
10
Intended Use
11
Electro-Magnetic Compatability (EMC)
12
Product Identification
13
Engine Serial Number
13
Operator's Manual Storage
14
Machine Orientation
15
Machine Components
17
Safety Information
19
Safety Rules and Signal Words
19
Safety Rules
20
General Safety Rules
20
General Maintenance Safety
21
Wheels and Tires
21
Fire and Explosion Prevention
22
General Battery Safety
22
Operator Presence System
23
Seat Belts
23
Mounting and Dismounting
25
Working at Heights
25
Hand Signals
27
Ecology and the Environment
29
Battery Recycling
29
Helpful Hints
29
Emergency Exit Hammer
30
Safety Rules - Boom Operation
31
Boom Lift Cylinder Safety Stops
32
Safety Signs
33
Controls and Instruments
51
Access to Operator's Platform
51
Cab Entry and Exit
51
Operator's Seat
52
Control Identification - Luxury Cab
53
Instructional Seat
56
Floor Controls
57
Brake Pedal
57
Ventilation
58
Forward Controls
61
Steering Column - Control Identification
61
Turn Signals
62
Horn Button
63
Right-Hand Side Controls
63
Main Side Console
63
Engine Speed Control
65
Park Brake Switch
66
Side Console
76
Windshield Wiper Switch
79
Windshield Washer Switch
79
Joystick Control Handle
82
Multi-Function Button
92
Radio
93
Radio Antenna
93
Exterior Controls
94
Tank Fill Monitor (if Equipped)
94
Home Screen
94
Main Run Screen
94
Information Screen
95
Exterior Remote Control Key Pad
96
Auto-Rinse Display (if Equipped)
101
Display
104
Cab Mounted Displays
104
Forward Overhead Display Panel
104
A-Post Display
106
Arm Rest Display
109
Display Overview
109
Climate Icons and Screens
113
Auto Mode
113
Product Icons and Screens
114
Radio Mute Icon
116
Camera Icon and Screens
117
Tread Width (Manual) Icon and Screens
118
Telescoping Lift Arms
119
Float Icon and Screens (if Equipped)
120
Ultra Flow Icon and Screens
121
Steering Icons and Screens
123
Arm Rest Display Second Home Screen
124
Hydraulic Icon and Screens
125
Electrical Icon and Screens
126
Cooling Fan Icons and Screens
128
Auto Steer Icon and Screens
129
Engine Icon and Screens
130
Suspension Icon and Screens
133
Tire Size Icons and Screens
134
Foamer Icon and Screens
135
Driveline Icon and Screens
137
Displays Icon and Screens
140
Information Icon and Screens
159
Cab Features
160
Power Ports and Outlets
160
Auxiliary Power Outlets
161
USB Ports
161
Operating Instructions
163
Commissioning the Unit
163
Before Starting the Engine - Tier 3
163
Steering Column Adjustment
165
Starting the Unit
166
Normal Engine Starting
166
Run-In Procedure
166
Warm-Up Period
167
Cold Temperature Operation
168
Stopping the Unit
169
Stopping the Engine
169
Moving the Unit
170
Battery Combiner
172
Four Wheel Steer (4WS) if Equipped
173
Operation Characteristics
173
Steering Cylinder Phasing
176
Wheel Steer (if Equipped)
176
Parking the Unit
178
Park Brake
178
Transport Operations
181
Road Transport
181
Warning Lamps and SMV Symbol
181
Safe Road Travel
182
Shipping Transport
183
Shipping on Trailer
183
Tread Width Adjustment
183
Recovery Transport
185
Towing the Unit
185
Working Operations
187
General Information
187
Axle Width Adjust
187
Exterior Lights
188
Boom Operation
191
Right Side Primary Boom Fold In/Out - Mono Boom
191
Right Side Secondary Boom Tip Fold In/Out - Mono Boom
192
Left Side Primary Boom Swing In/Out - Mono Boom
193
Left Side Secondary Boom Tip Fold In/Out - Mono Boom
194
Right Side Primary Boom Swing In/Out - Truss Boom - Truss Boom
195
Right Side Secondary Boom Tip Fold In/Out - Truss Boom - Truss Boom
196
Left Side Primary Boom Fold In/Out - Truss Boom - Truss Boom
197
Left Side Secondary Boom Tip Fold In/Out - Truss Boom - Truss Boom
198
Right Side Primary Boom Swing In/Out - Spray Air Boom
199
Right Side Secondary Boom Tip Fold In/Out - Spray Air Boom
200
Left Side Primary Boom Swing In/Out - Spray Air Boom
201
Left Side Secondary Boom Tip Fold In/Out - Spray Air Boom
202
Spray System
203
Spraying Safety Rules
203
Control Valve Locations
203
Bypass Valve
206
Product Tank Sump Valve Switch
208
Foam Marker System Overview (if Equipped)
210
Spray System Operation
211
Pressure Transducer Calibration
211
Tank Fill Monitor Operation (if Equipped)
214
Filling the Tanks
219
Chemical Eductor Operation
222
Agitating the Product Tank
227
Intellispray (Optional)
228
Clean up at End of Operation
233
Auto-Rinse Operation (if Equipped)
234
Manual Mode
234
Auto-Rinse Level Duration Setting
252
Spray Air Boom Operation
254
Maintenance
259
General Information
259
Safety Rules
259
Maintenance Advice
260
Battery Disconnect Switch
261
Battery Jump Starting Posts
262
Front Engine Cowling Access Doors
263
Engine Compartment Access
264
Lower Engine Access Cover
266
Windshield Washer Reservoir
267
Filling the Fuel Tank
268
General Specification - Biodiesel Fuels - Biodiesel Fuels
269
Maintenance Intervals
270
Diesel Fuel - Diesel Fuel
271
Fuel Conditioner
271
Tire and Rim Service
272
Wheel Lug Nut Torque
273
Hydraulic System
275
Hydraulic System Cleanliness
275
Propel System
276
Auxiliary Circuit
276
Air System Overview
278
Recommended Lubricants and Coolants
279
Consumables - Engine Oil
280
Synthetic Lubricants
280
Engine Coolant
282
Surge Tank
283
Organic Acid Technology (OAT) Coolant
285
General Battery Maintenance
286
Battery Terminals and Cables
287
Fuse Locations
289
Maintenance Planning
292
Maintenance Chart
292
At Warning Message Display
294
Fuel Filter
294
Engine Coolant Level
295
First 10 Hours
296
Tire Lug Nuts
296
Every 10 Hours or Daily
296
Air Cleaner Restriction Indicator
296
Engine Air Filters
298
Engine Oil Level
300
Engine Coolant Level
301
Hydraulic Oil Level
302
Air Tank
303
Mono Boom - Grease - Mono Boom
304
Truss Boom or Spray Air Boom - Grease - Truss or Air Boom
308
Strainers
314
King Pins - Grease
315
Steering Cylinder Ball Joints
317
Fuel Filter
318
Suspension System
319
Trash and Debris
321
Hydraulic Components
322
Cooling Fan
323
Air Intake Lines
324
First 50 Hours
325
Planetary Drive Hub
325
Tire Lug Nuts
326
Every 50 Hours
327
Tire Lug Nuts
327
Foam Heads and In-Line Filter
328
Suspension Valve Linkage Pivots
329
Cooling Package
330
Leg Widening Axle Slide Pads
331
Planetary Drive Hub
332
Every 100 Hours
333
Tire Inflation
333
Every 250 Hours
333
Engine Air Filters
333
Air Compressor
335
Charge Air Cooler
336
Radiator Hoses
337
Radiator
338
Hydro Filters
339
Walkway Railing Lock
340
Air Cleaner Restriction Indicator
341
Every 400 Hours
342
Hydraulic Oil Filters
342
Hydraulic Reservoir Breather
343
Ultraflow Pump Filter (if Equipped)
344
Every 500 Hours
345
Primary Fuel Filter
345
Secondary Fuel Filter
346
Change Planetary Final Drives Oil
347
Tire Lug Nuts
348
Every 600 Hours
349
Engine and Crankcase - Replace
349
Once a Year
350
Cab Air Filter
350
Engine Air Intake System
352
Every 1000 Hours
353
Hydraulic Oil
353
Every Two Years
353
Engine Coolant
353
Cooling System Thermostat
355
Air Compressor Discharge Lines
356
Every 2000 Hours
357
Engine Crankcase Breather Filter
357
As Required
357
Cooling Package
357
Flow Meter
358
Flow Meter Cable
359
Chassis Suspension
360
Boom Breakaway Tension
361
Steering Toe in
362
Boom Cylinder Speed
363
Spray Air Boom
364
Engine Cleaning
365
Cab Air Filter
366
Storage
367
Placing in Storage - Tier 3
367
Removing from Storage - Tier 3
369
Troubleshooting
371
Fault Code Resolution
371
Fault Code Retrieval
371
Troubleshooting Procedures
374
Symptom(S)
375
Engine Troubleshooting
375
Hydraulic System Troubleshooting
376
Driveline Troubleshooting
377
Foam Marker Troubleshooting
382
Product Pump Troubleshooting
383
Specifications
385
General Specification - 7380 (Tier 3)
385
General Specification - 7420 (Tier 3)
386

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Miller Nitro 7420 Original Instructions Manual (392 pages)

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